BOILER INSPECTION AND TEST PLAN - inspection …

1 For INSPECTION , DESIGN,CALCULATION DOCUMENTASME, , SPECDWG,CALCULATION BOOKHRA3 WPS & PQRASMEASME IXWELDING BOOKHRA4 WELDER QUALIFICATION CERTIFICATESASMEASME IXCERTIFICATESHR 5 NDT PROCEDUREASMEASME V,I, IXPROCEDURESHRA6 NDE PERSONAL CERTIFICATESASMEASME VCERTIFICATESHR 7 PWHT PROCEDUREASMEASME IPROCEDURESHRA8 HYDRO STATIC TESTING PROCEDUREASMEASME IPROCEDURESHRA9 PAINTING CERTIFICATESASMEASME IIOriginal MaterialCertificatesHH 11 STORAGE OF RAW MATERIALSASMEASME HSW 12 VISUAL, DIMENTION AND MARKING CONTROLASME IASME IREPORTHSW BOILER INSPECTION AND TEST PLAN Before Manufacturing MaterialsDuring Manufacturing HP DRUM, AND TANKACTIVITY AND TEST PLANREFERENCE DOCUMENT ACCEPTANCE CRITERIAVERIFING for RECEIVING INSPECTIONASME, DRAWING MATERIAL CERTIFICATESHH 14 MARKING, CUTTING & ROLLING OF SHELLDRAWING HSW 15 VERIFY DIMENSION OF HEADDRAWING REPORTHW 16 FIT UP (HEAD TO SHELL)DRAWING REPORTHSW 17 WELDING INSPECTIONDRAWING, WPS/ PQR REPORTHW 18 NOZZLE MARKING INSPECTION BEFORE HOLE OPENINGDRAWINGWITHIN TOLERANCEREPORTHSW 19 NON DESTRUCTIVE EXAMINATION (INCL.)

2 RT FILMS)NDE PROCEDUREASME SEC IREPORTHSW 20 DIMENSION & VISUAL INSPECTIONDRAWINGWITHIN TOLERANCEREPORTHSW 21 POST WELD HEAT TREATMENTPWHT PROCEDURE REPORTHSW/R 22 FULL R/T (ONLY STEAM DRUM)NDE PROCEDUREASME SEC IREPORTHSW/R 23 DIMENSION AND VISUAL INSPECTION OF INTERNALDRAWINGWITHIN TOLERANCEREPORTHH 24 HYDROSTATIC TEST (AT SHOP)HYDRO. TEST PROCEDURENO LEAK & DEFORMREPORTHH 25 PAINTWG INSPECTIONPAINTING SPEC. REPORTHW 26 FINAL DIMENSIONAL / VISUAL INSPECTIONINTERNATIONAL STD. REPORTHH for SHIPMENT INSPECTION (PACKING, MARKING,QUANTITY, VISUAL check , FINAL DOCUMENT, REVIEW, LOADING)PACKING PROCEDURE Packing ListHH 28 MATERIAL RECEIVING INSPECTIONASME, DRAWING HH 29 DIMENSIONAL / VISUAL INSPECTIONINTERNATIONAL STD.

3 HSW 30 FINNING INSPECTIONDRAWINGS HSW 31 MATERIAL RECEIVING INSPECTIONASME, DRAWING MATERIAL CERTIFICATESHH 32 DIMENSIONAL / VISUAL INSPECTIONDRAWING REPORTHSW 33 HEADER DRILLINGDRAWING REPORTHSW 34 MARKING & CUTTINGDRAWING REPORTHSW 35 FIT UP (HEADER TO TUBE)DRAWING REPORTHSW 36 WELDING INSPECTIONDRAWING, WPS/ PQR REPORTHW 37 NON DESTRUCTIVE EXAMINATIONNDE PROCEDURE REPORTHSW 38 FINAL DIMENSIONAL / VISUAL INSPECTIONINTERNATIONAL STD. REPORTHH HEADERSFINNED TUBESTUBE BUNDLE ASSEMBLY WITH for PROPER SPECIFIED PARTS FOR ASS'YASME, DRAWINGREPORTHR 40 MATERIAL RECEIVING INSPECTIONDRAWINGMATERIAL CERTIFICATESHH 41 VERIFY LENGTH OF HARPSDRAWINGREPORTHSW 42 FIT UP INSPECTION (TUBE TO HEADER)DRAWINGREPORTHSW 43 WELDING INSPECTlONWPS/PQR,DRAWINGREPORTHW 44 NON DESTRUCTIVE EXAMINATION (MT/PT,RT)NDE PROCEDUREASME SEC.

4 IREPORTHSW 45 DIMENSIONAL / VISUAL INSPECTIONDRAWINGWITHIN TOLERANCEREPORTHW 46 POST WELD HEAT TREATMENTPWHT PROCEDUREREPORTHR 47 HYDROSTATIC TEST (AT SHOP)HYDRO. TEST PROCEDURENO LEAK & DEFORMREPORTHH 48 CASING FIT UP INSPECTIONDRAWINGREPORTHSW 49 CASING WELDING INSPECTIONWPS/PQR, DRAWINGREPORTHSW 50 INSULATIONDRAWINGREPORTHSW 51 PAINTING (MODULE BOX)PAINTING 52 FINAL DIMENSIONAL & VISUAL INSEPCTION (MODU LE BOX)DRAWINGWITHIN TOLERANCEREPORTHH 53 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT, REVIEW, LOADING)PACKING PROCEDUREPACKING LISTHH for RECEIVING INSPECTIONDRAWINGMATERIAL CERTIFICATESHH 55 DIMENSIONAL / VISUAL INSPECTIONDRAWINGWITHIN TOLERANCEREPORTHSW 56 INTERFACE OPENING DIMENSION INSPECTIONDRAWINGREPORTHSW 57 FIT UP INSPECTIONDRAWINGREPORTHSW 58 WELDING INSPECTIONWPS/PQR, DRAWINGREPORTHW 59 NON DESTRUCTIVE EXAMINATION (IF ANY)NDE PROCEDUREREPORTHSW 60 INSULATIONDRAWINGREPORTHSW 61 PAINTING INSPECTIONPAINTING 62 FINAL DIMENSIONAL & VISUAL INSEPCTIONDRAWINGWITHIN TOLERANCEREPORTHH 63 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADING)

5 PACKING PROCEDUREPACKING LISTHH 64 DOCUMENT STATUS WITH APPROVAL STATUSDOCUMENTSREPORTHR 65 MATERIAL RECEIVING INSPECTIONDOCUMENTS / DRAWINGMATERIAL CERTIFICATESHH 66 DIMENSIONAL / VISUAL INSPETIONDRAWINGWITHIN TOLERANCEREPORTHSW 67 FUNCTIONAL TESTTEST PROCEDUREREPORTHH INLET DUCT, BYPASS STACK & MAIN STACKDIVERTER DAMPER, BLANKING PLATE & SEAL AIR for INSPECTIONPAINTING 69 FINAL DIMENSIONAL & VISUAL INSEPCTIONDRAWINGWITHIN TOLERANCEREPORTHH 70 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADING)PACKING PROCEDUREPACKING LISTHH 71 MATERIAL RECEIVING INSPECTIONDOCUMENTS / DRAWINGMATERIAL CERTIFICATESHH 72 DIMENSIONAL / VISUAL INSPECTIONDRAWINGREPORTHSW 73 WELDING INSPECTION (IF ANY)WPS/PQR, DRAWINGREPORTHW 74 NON DESTRUCTIVE EXAMINATION (IF ANY)NDE PROCEDUREREPORTHSW 75 NOISE ABSORPTION TESTPROCEDUREREPORTHH 76 PAINTING INSPECTIONPAINTING 77 FINAL DIMENSIONAL & VISUAL INSPECTIONDRAWINGREPORTHH 78 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADING)

6 PACKING PROCEDUREPACKING LISTHH 79 MATERIAL RECEIVING INSPECTIONDOCUMENTS / DRAWINGMATERIAL CERTIFICATESHHSTEAM VENT SILENCERGAS for / VISUAL INSPECTIONDRAWINGREPORTHSW 81 WELDING INSPECTION (IF ANY)WPS/PQR, DRAWINGREPORTHW 82 NON DESTRUCTIVE EXAMINATION (IF ANY)NDE PROCEDUREREPORTHSW 83 PAINTING INSPECTIONPAINTING 84 FINAL DIMENSIONAL & VISUAL INSPECTIONDRAWINGREPORTHH 85 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADING)PACKING PROCEDUREPACKING LISTHH 86 MATERIAL RECEIVING INSPECTIONDOCUMENTS / DRAWINGMATERIAL CERTIFICATESHH 87 MARKING, CUTTING & BENDING OF SHELLDRAWINGREPORTHSW 88 VERIFY DIMENSION OF HEADDRAWINGREPORTHW 89 FIT UP (HEAD TO SHELL)DRAWINGREPORTHSW 90 WELDING INSPECTIONDRAWING, WPS/PQRREPORTHW 91 NOZZLE MARKING INSPECTION BEFORE HOLE OPENINGDRAWING & ASME TOLERANCEREPORTHW 92 NON DESTRUCTIVE EXAMINATION (IF REQUIRED)NDE PROCEDUREASME SEC VIIIREPORTHSW DEAERATOR & STORAGE for & VISUAL INSPECTIONDRAWINGWITHIN TOLERANCEREPORTHSW 94 POST WELD HEAT TREATMENT (IF REQUIRED)

7 PWHT PROCEDUREREPORTHSW/R 95 DIMENSION AND VISUAL INSPECTION OF INTERNALDRAWINGWITHIN TOLERANCEREPORTHSW 96 HYDRO STATIC TEST (AT SHOP)HYDRO. TEST PROCEDURENO LEAK & DEFORMREPORTHH 97 PAINTING INSPECTIONPAINTING 98 FINAL DIMENSIONAL & VISUAL INSPECTIONDRAWINGWITHIN TOLERANCEREPORTHH 99 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND PACKING PROCEDUREPACKING LISTHH 100 MATERIAL RECEIVING INSPECTIONDOCUMENTS / DRAWINGMATERIAL CERTIFICATESHH 101 DIMENSIONAL / VISUAL INSPECTIONDRAWINGREPORTHSW 102 WELDING INSPECTIONDRAWING, WPS/PQRREPORTHW 103 NON DESTRUCTIVE EXAMINATION (IF REQUIRED)NDE PROCEDUREASME SEC VIIIREPORTHSW 104 DIMENSION & VISUAL INSPECTIONDRAWING WITHIN TOLERANCEREPORTHSW 105 HYDROSTATIC TESTHYDRO.)

8 TEST PROCEDURENO LEAKAGEREPORTHH 106 FUNCTIONAL TESTTEST PROCEDUREREPORTHH 107 PAINTING INSPECTIONPAINTING CHEMICAL DOSING AND SAMPLING for DIMENSIONAL & VISUAL INSPECTIONDRAWINGREPORTHH 109 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADINGPACKING PROCEDUREPACKING LISTHH 110 MATERIAL RECEIVING INSPECTIONDOCUMENTS / DRAWINGMATERIAL CERTIFICATESHH 111 DIMENSIONAL / VISUAL INSPECTIONDRAWINGREPORTHSW 112 WELDING INSPECTIONDRAWING, WPS/PQRREPORTHW 113 PAINTING INSPECTIONPAINTING 114 FINAL DIMENSIONAL & VISUAL INSPECTIONDRAWINGREPORTHH 115 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADINGPACKING PROCEDUREPACKING LISTHH 116 MATERIAL RECEIVING INSPECTIONASTM, DRAWINGMATERIAL CERTIFICATESHH 117 FIT UP & WELDINGWPS/PQR, DRAWINGREPORTHSW 118 NDE (MT/ PT, RT) (ONLY SPOOL) NDE PROCEDUREREPORTSW 119 DIMENSIONAL / VISUAL INSPECTIONDRAWINGREPORTHSW PIPINGEXPANSION for INSPECTIONPAINTING 121 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADINGPACKING PROCEDUREPACKING LISTHH 122 MATERIAL RECEIVING INSPECTIONASTM, DRAWINGMATERIAL CERTIFICATESHH 123 NDE (IF REQUIRED)NDE PROCEDUREREPORTHSW 124 PRESSURE TEST (HYDRO : SHELL & SEAT, AIR.))))

9 SEAT)ASME B LEAKAGEREPORTHH 125 DIMENSIONAL / VISUAL INSPECTIONDRAWINGREPORTHSW 126 PAINTING INSPECTIONPAINTING 127 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADINGPACKING PROCEDUREPACKING LISTHH 128 MATERIAL RECEIVING INSPECTIONDOCUMENTS / DRAWINGMATERIAL CERTIFICATESHH 129QC DOSSIERREPORTHR 130 MATERIAL RECEIVING INSPECTIONASME, DRAWINGMATERIAL CERTIFICATESHH MANUAL VALVESSIB PIPING & PIPING SUPPORT, SPRING SUPPORT,HANGER AND SPECIAL FmINGINSULATION (INCLUDED ACC'Y) & LAGGING for DOSSIERMAKER's STANDARDREPORTHR 132 WIRING INSPECTIONDRAWING, DOCUMENTSREPORTHSW 133 DIMENSIONAL / VISUAL INSPECTIONDRAWING, DOCUMENTSREPORTHSW 134 INSULATION RESISTANCE TESTIECREPORTHW 135 FUNCTION TESTDRAWING, DOCUMENTSREPORTHH 136 PAINTING INSPECTIONPAINTING 137 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADINGPACKING PROCEDUREPACKING LISTHH 138 MATERIAL RECEIVING INSPECTIONDRAWING, DOCUMENTSMATERIAL CERTIFICATESHH 139 DIMENSIONAL / VISUAL INSPECTIONDRAWING, DOCUMENTSWITHIN TOLERANCEREPORTHSW 140 QUANTITY TESTDRAWING, DOCUMENTSREPORTHSW 141 PAINTING INSPECTIONPAINTING 142 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY.))

10 VISUAL check , FINAL DOCUMENT REVIEW AND LOADINGPACKING PROCEDUREPACKING LISTHH ELECTRICAL PANELELECTRICAL BULK MATERIALFIELD INSTRUMENTS AND for RECEIVING INSPECTIONDRAWING, DOCUMENTSMATERIAL CERTIFICATESHH 144 DIMENSIONAL /VISUAL INSPECTIONDRAWING, DOCUMENTSWITHIN TOLERANCEREPORTHSW 145 FUNCTION TESTDRAWING, DOCUMENTSREPORTHH 146 LEAK TESTDRAWING, DOCUMENTSREPORTHW 147 CALIBRATIONSPECIFICATIONREPORTHW 148 PAINTING INSPECTIONPAINTING 149 PRE SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADINGPACKING PROCEDUREPACKING LISTHH 150 MATERIAL RECEIVING INSPECTIONDRAWINGMATERIAL CERTIFICATESHH 151 DIMENSIONAL / VISUAL INSPECTIONDRAWINGWITHIN TOLERANCEREPORTHSW 152 VERIFY BOLT HOLE SIZE & LOCATIONDRAWINGREPORTHSW 153 WELDING INSPECTIONDRAWINGREPORTHW 154 PAINTINGPAINTING STRUCTURAL for SHIPMENT INSPECTION (PACKING, MARKING, QUANTITY, VISUAL check , FINAL DOCUMENT REVIEW AND LOADINGPACKING PROCEDUREPACKING LISTHH 156 DOCUMENT REVIEWREPORTHRR157 RELEASE FOR SHIPMENTREPORT NOTEHRRFINAL DOCUMENT REVIEWSW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring.))