Transcription of Boiler • Startup Manual
1 WARNINGThis Manual must only be used by a qualified heating installer/service technician. Read all instructionsin this Manual before installing. Perform steps in the order given. Failure to comply could result insevere personal injury, death or substantial property damage. Installation Startup Maintenance PartsBoilerManualGAS-FIRED Boiler Boiler Manual1 CONTENTSPart 1 Product and Safety Information .. 3, 4 Part 2 How The Boiler Operates .. 5-9 Part 3 Prepare Boiler Location .. 6-12A. Boiler Location Should Be LevelB. Installations Must Comply With:C. Before Locating BoilerD.
2 Clearances for Service AccessE. Residential Garage Vent and Intake Air VentG. Prevent Combustion Air ContaminationH. When Removing a Boiler from an Existing Common Vent SystemPart 4 Prepare Boiler .. 12A. Remove Boiler from BoxPart 5 Boiler Piping .. 12-24 Boiler Piping Details .. 18-24A. Relief ValveB. General Piping InformationC. Separate Low Water CutoffD. Backflow PreventerE. System Water Piping Hydronic Piping with Circulators, Zone Valves and Multiple BoilersH. Circulator and Purge Heating with Zone ValvesK. Zoning with CirculatorsL. Multiple BoilersM.
3 Boiler Piping DetailsPart 6 Boiler Piping with Vision 1 System .. 25 Boiler Piping Details With Vision I System .. 26-35A. Vision 1 System PipingB. Zoning with Zone Valves Using Vision IC. Zoning with Circulators Using Vision ID. Boiler Piping Details with the Vision I SystemPart 7 Venting Combustion Air And Condensate Removal.. 36-44 Venting Details.. 42-44A. Installing Exhaust Vent and Intake Air VentB. GeneralC. Approved Materials for Exhaust Vent and Intake Air VentD. Exhaust Vent and Intake Air Vent Pipe Exhaust Vent and Intake Air Vent SizingG. Exhaust Vent and Intake Air Pipe Heater Removal from a Common Vent Removal for Side Wall VentingK.
4 Diagrams for Vertical Venting2 GAS-FIRED Boiler Boiler ManualCONTENTS(CONT D)Part 8 Gas Piping.. 45-47A. Gas ConnectionB. Gas PipingC. Gas TableD. Dungs Gas ValvePart 9 Field Wiring.. 47-49A. Installation Must Comply WithB. Field WiringC. Line Voltage WiringD. ThermostatPart 10 Field Wiring Vision 1 .. 50 Part 11 Start Up Preparation .. 51-53A. Check/Control Water ChemistryB. Freeze Protection (when used)C. Fill and Test Water SystemD. Purge Air from Water SystemE. Check for Gas Thermostat Circuit(s)G. Condensate RemovalH. Final Checks Before Starting BoilerPart 12 Start-Up Procedure.
5 53-55A. Operating InstructionsB. Adjusting the Set PointC. Status MenuD. Test ModePart 13 Start-Up Procedures With The Vision 1 Option .. 55-58A. Programming the Vision I OptionB. Vision I Program AccessC. Vision I Program NavigationPart 14 Trouble Shooting .. 59-61A. Munchkin Error CodeB. Boiler ErrorC. Boiler FaultPart 15 Maintenance.. 61-66A. Maintenance ProceduresB. Combustion Chamber Coil Cleaning InstructionsPart 16 Boiler Inspection and Maintenance Start-Up Charts .. 67-693 GAS-FIRED Boiler Boiler ManualPART 1: PRODUCT AND SAFETY INFORMATIONSPECIAL ATTENTION BOXESThe following defined terms are used throughout this Manual to bring attention to the presence ofhazards of various risk levels or to important information concerning the indicates an imminently hazardoussituation which, if not avoided, will result indeath or serious indicates a potentially hazardoussituation which, if not avoided, could result indeath or serious Indicates a potentially hazardoussituation which, if not avoided.
6 May result inminor or moderate used without the safety alert symbolindicates a potentially hazardous situation which,if not avoided, may result in property Transfer Products, Inc., reserves the right to make product changes or updates without noticeand will not be held liable for typographical errors in If the information in this Manual is not followed exactly, a fire or explo-sion may result causing property damage, personal injury or loss of not store or use gasoline or other flammable vapors andliquids in the vicinity of this or any other TO DO IF YOU SMELL GAS Do not try to light any appliance.
7 Do not touch any electrical switch: do not use any phone inyour building. Immediately call your gas supplier from a neighbor's the gas supplier's instructions. If you cannot reach your gas supplier, call the fire and service must be performed by a qualifiedinstaller, service agency or the gas Boiler Boiler ManualPART 1: PRODUCT AND SAFETY INFORMATION(CONT D)Before InstallingWHEN SERVICING Boiler To avoid electric shock, disconnect electricalsupply before performing maintenance. To avoid severe burns, allow Boiler to coolbefore performing OPERATION Do not block flow of combustion orventilation air to Boiler .
8 Should overheating occur or gas supply fail toshut off, do not turn off or disconnect electricalsupply to circulator. Instead, shut off the gassupply at a location external to the appliance. Do not use this Boiler if any part has beenunder water. Immediately call a qualifiedservice technician to inspect the Boiler and toreplace any part of the control system andany gas control that has been under WATER If you have an old system with cast ironradiators, thoroughly flush the system (withoutboiler connected) to remove sediment. Thehigh-efficiency heat exchanger can be damagedby build-up or corrosion due to sediment.
9 Do not use petroleum-based cleaning or sealingcompounds in Boiler system. Gaskets and sealsin the system may be damaged. This can resultin substantial property damage. Do not use homemade cures or Boiler patentmedicines. Substantial property damage,damage to Boiler , and/or serious personal injurymay result. Continual fresh make-up water will reduce boilerlife. Mineral buildup in heat exchanger reducesheat transfer, overheats the stainless steel heatexchanger, and causes failure. Addition ofoxygen carried in by make-up water can causeinternal corrosion in system components.
10 Leaksin Boiler or piping must be repaired at once toprevent make-up PROTECTION FLUIDSWARNINGI nstaller Read all instructions in this Manual ,and Munchkin Venting section, before steps in the order This Manual is for use only by aqualified heating installer/service to User s Information Manual for Have this Boiler serviced/inspected bya qualified service technician to comply with the above could result insevere personal injury, death or substantialproperty to adhere to the guidelines on this pagecan result in severe personal injury, death orsubstantial property TO DO IF YOU SMELL GAS Do not try to light any appliance.
