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CENTERLINE 2100 Motor Control Centers Program Guide ...

Program GuideCENTERLINE 2100 Motor Control CentersBulletin 2100 rockwell automation Publication 2100-CA004E-EN-P - January 20202 About This PublicationThe CENTERLINE 2100 Motor Control Center Program Guide is intended to be a guideline for configuration. All configurations must be confirmed in PowerControl Builder ResourcesThese documents contain additional information concerning related products from rockwell can view or download publications at 2100 Motor Control Centers Selection Guide , publication 2100-SG003 Provides general information about CENTELINE 2100 Motor Control automation Wiring and Grounding Guidelines, publication general guidelines for installing a rockwell automation industrial Certifications website, declarations of conformity, certificates, and other certification automation Publication 2100-CA004E-EN-P - January 20203 Table of ContentsChapter 1 General InformationWhat is New in this Publication .. 9 Publication Overview .. 9 Footnotes.

2 Rockwell Automation Publication 2100-CA004D-EN-P - October 2018 About This Publication The CENTERLINE® 2100 Motor Control Center Program Guide is intended to be a guideline for configuration. All configurations must be confirmed in PowerControl Builder™ tool. Additional Resources These documents contain additional information concerning related products

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Transcription of CENTERLINE 2100 Motor Control Centers Program Guide ...

1 Program GuideCENTERLINE 2100 Motor Control CentersBulletin 2100 rockwell automation Publication 2100-CA004E-EN-P - January 20202 About This PublicationThe CENTERLINE 2100 Motor Control Center Program Guide is intended to be a guideline for configuration. All configurations must be confirmed in PowerControl Builder ResourcesThese documents contain additional information concerning related products from rockwell can view or download publications at 2100 Motor Control Centers Selection Guide , publication 2100-SG003 Provides general information about CENTELINE 2100 Motor Control automation Wiring and Grounding Guidelines, publication general guidelines for installing a rockwell automation industrial Certifications website, declarations of conformity, certificates, and other certification automation Publication 2100-CA004E-EN-P - January 20203 Table of ContentsChapter 1 General InformationWhat is New in this Publication .. 9 Publication Overview .. 9 Footnotes.

2 10 Other Resource Publications for CENTERLINE 2100 Motor Control Centers .. 10 CENTERLINE 2100 MCC Applications .. 10 Service and Storage Conditions .. 11UL/C-UL/CSA Marking .. 12 ISO 9001 Certification .. 12 American Bureau of Shipping (ABS) .. 12 NEMA Defined .. 12 NEMA Class .. 12 NEMA Type .. 13 NEMA/IEC Enclosure Comparison .. 13 NEMA Enclosure Type Descriptions .. 13 Delivery programs .. 14 Discount Schedule .. 15 Seismic Applications .. 15 Intelligent Motor Control Products .. 16 Type 2 Protection.. 16 Standard Efficiency, High Efficiency, and Special Motor Applications .. 16 Documentation.. 17 CENTERLINE 2100 MCCs Support .. 19 CENTERLINE 2100 MCCs with IntelliCENTER Technology Support.. 19 General Terms and Conditions of Sale .. 19 Serial Number and Series Letter Information .. 20 Series Identification for Sections .. 22 Section Nameplate Data .. 23 Unit Label Data .. 23 Series Identification for Units .. 24 Series Lettering Units and Sections.

3 26 Circuit Breaker Suffix Letter Designation .. 27 Chapter 2 Vertical Sections and IntelliCENTER TechnologyBasic Sections and Structure Features/Modifications (SC-II and PE-II) .. 30 Basic Sections and Structure Features/Modifications (SC-II and PE-II) .. 35 Basic Sections and Structure Features/Modifications (SC-II and PE-II) .. 36 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology .. 37 IntelliCENTER Software .. 414 rockwell automation Publication 2100-CA004E-EN-P - January 2020 Table of ContentsChapter 3 Safety TechnologyArcShield Technology .. 43 SecureConnect Technology .. 45 Chapter 4 Units .. 47 Chapter 5 Contactor and Starter UnitsBulletin 2102L and 2103L Combination Full-Voltage Lighting Contactor Units (FVLC) .. 51 Bulletin 2106 and 2107 Combination Full Voltage Reversing Starter Units (FVR) .. 54 Bulletin 2106 and 2107 Space Saving NEMA Combination Full Voltage Reversing Starter Units (FVR) .. 57 Bulletin 2112, 2112 Vacuum, and 2113, 2113 Vacuum Combination Full Voltage Non-reversing Starter Units (FVNR).

4 59 Bulletin 2112 and 2113 Space Saving NEMA Combination Full Voltage Non-Reversing Starter Units (FVNR) .. 64 Bulletin 2122E, 2123E, 2122F and 2123F Combination 2-speed Starter Units (TS2W and TS1W) .. 66 Chapter 6 Metering UnitsBulletin 2190 - Metering Compartments (METER) .. 71 Chapter 7 Main and Feeder UnitsBulletin 2191F and 2191M Outgoing Feeder Lug Compartment (FLUG) and Incoming Main Lug Compartment (MLUG) .. 77 Bulletin 2192F and 2192M Feeder and Main Fusible Disconnect Switch Units (FDS, MFDS).. 87 Bulletin 2193F and 2193M Feeder and Main Circuit Breaker Units (FCB, MCB).. 92 Chapter 8 Lighting and Power Panel UnitsBulletin 2193LE Lighting Panel (LPAN) .. 103 Bulletin 2193PP Panel Board with Main Circuit Breaker (PPAN) .. 106 Chapter 9 Transformer UnitsBulletin 2195, 2196, 2197 Control and Lighting Transformers (XFMR).. 109 rockwell automation Publication 2100-CA004E-EN-P - January 20205 Table of Contents Chapter 10 Miscellaneous UnitsCatalog Number Explanation - Full Section Mounting Plates.

5 129 Full Section Blank Mounting Plates .. 130 Tables for Configuring Bulletin 2100D and 2100M Unit Catalog Numbers .. 134 Chapter 11 Factory-Installed Options, Modifications, Accessories for Contactors and Starters, Metering, Mains and Feeders, Lighting and Power Panels, Transformer, and Miscellaneous Units .. 141 Chapter 12 Factory-Installed Options, Modifications, Accessories for Space Saving NEMA Starter Units .. 163 Chapter 13 Combination Soft Starter (SMC) UnitsBulletin 2154H and 2155H Soft Starter (SMC) Units - SMC-3.. 171 Bulletin 2154J and 2155J Soft Starter (SMC) Units - SMC Flex .. 176 Chapter 14 Factory-Installed Options, Modifications, Accessories for Combination Soft Starter (SMC) Units .. 183 Chapter 15 Variable Frequency AC Motor Drive UnitsBulletin 2162Q and 2163Q with PowerFlex 70 Drive .. 191 Bulletin 2162R and 2163R with PowerFlex 700 Drive .. 206 Bulletin 2162U and 2163U PowerFlex 753 Drive .. 228 Bulletin 2162V and 2163V PowerFlex 755 Drive.

6 242 Bulletin 2162W and 2163W PowerFlex 525 Drive .. 256 Bulletin 2162X and 2163X PowerFlex 523 Drive .. 2626 rockwell automation Publication 2100-CA004E-EN-P - January 2020 Table of ContentsChapter 16 Factory-Installed Options, Modifications, Accessories for Combination Variable Frequency AC Motor Drive UnitsSpace Factor Adders for Line or Load Reactors .. 275 Chapter 17 Programmable Controller UnitsBulletin 2180L, 2182L, 2183L with Bulletin 1756 ControlLogix Chassis .. 291 Chapter 18 Factory-Installed Options, Modifications, Accessories for Programmable Controllers .. 295 Chapter 19 Configuration Tables .. 297 Chapter 20 Hardware and KitsSection Hardware and Kits for Field Installation.. 307 Bus Kits, Splices, and Bus Isolation Hardware for Field Installation .. 309 Lugs for Field Installation .. 311 Unit Hardware and Kits for Field Installation.. 312 Unit Hardware and Kits for Field Installation, continued .. 314 Network Hardware and Kits for Field Installation.

7 318 Appendix AAppendixApproximate Dimensions .. 319 Motor Control Center Construction .. 326 Approximate Weights of CENTERLINE Motor Control Center Sections .. 326 MCC Finish.. 327 Cross Reference Chart - NEMA/UL to IEC .. 327 Full-load Currents - Horsepower Rated Motors.. 328 Full-load Currents - kW Rated Motors.. 329 Inverse Time Thermal Magnetic Trip or Electronic Trip Circuit Breaker Short Circuit Current Ratings .. 3303-Pole Inverse Time Circuit Breaker Characteristics for Bulletin 2193F and 2193M Units .. 331UL/C-UL/CSA Short Circuit Ratings for Combination Fusible Disconnect Units .. 332 rockwell automation Publication 2100-CA004E-EN-P - January 20207 Table of Contents UL/C-UL/CSA Short Circuit Ratings for Combination Soft Starter Units (SMCs).. 333UL/C-UL/CSA Short Circuit Ratings for Combination Variable Frequency AC Motor Drive Units .. 334UL/C-UL/CSA Short Circuit Ratings for Programmable Controllers .. 334kW to Catalog HP Code Conversion for Bulletins 2106, 2107, 2112, 2113, 2122, and 2123.

8 335 Recommended Capacitor Sizes 480V and 600V .. 336 Horsepower Ratings for Bulletin 2192F, Fusible Disconnect Feeder Switch (FDS) Units .. 337 Conductor Size Conversion Chart Metric Conductor Size to American Wire Gauge Conductor Size .. 337 Metric Conversion Table .. 338 Fans and Ventilation in Bulletins 2154H, 2154J, 2155H, and 2155J .. 338 Fans and Ventilation in Bulletins 2162Q, 2162R, 2163Q, 2163R, 2162U, 2163U, 2162V, and 2163V .. 339 Fans and Ventilation .. 342 Control Circuit Transformer Rating Chart for Bulletins 2182E, 2182L, 2183E and 2183L .. 343 Cable Sizes .. 343 Power System Configuration Application Information .. 346 Index .. 3498 rockwell automation Publication 2100-CA004E-EN-P - January 2020 Table of ContentsNotes: rockwell automation Publication 2100-CA004E-EN-P - January 20209 Chapter 1 General Information\What is New in this Publication Expansion of PowerFlex 750 Series Drives to include Frame size 1 Redesign of units for use with Bulletin 1494U 30 A disconnects Introduction of 140G Maintenance Mode Circuit Breakers for N-frame and R-frame mainsPublication OverviewThis publication is a commercial Program Guide for the configuration of CENTERLINE 2100 Low Voltage Motor Control Centers (MCC).

9 CENTERLINE 2100 Motor Control Center with IntelliCENTER TechnologyCENTERLINE 2100 Motor Control Center10 rockwell automation Publication 2100-CA004E-EN-P - January 2020 Chapter 1 CENTERLINE 2100 Motor Control CentersFootnotesOther Resource Publications for CENTERLINE 2100 Motor Control CentersContact your Allen-Bradley distributor, rockwell automation sales representative, or visit 2100 MCC ApplicationsCENTERLINE 2100 MCCs are suitable for use on 3-phase, 3-wire or 4-wire, wye connected power systems, rated 600V or less, 50 Hz or 60 Hz, which have a solidly grounded neutral. CENTERLINE 2100 MCCs can also be used on other power system configurations, however, some units and options are not available. See Appendix page 346 for additional using this publication, please read all footnotes throughout the publication. Footnotes contain necessary information about the configuration and limitations of sections, units, and options being 1 - Additional ResourcesPublicationTitle2100-TD018 Mains and Incoming Lines Dimension2100-TD019 CENTERLINE 2100 Motor Control Centers with DeviceNet Network2100-TD031 CENTERLINE 2100 Motor Control Centers with EtherNet/IP Network2100-TD032 CENTERLINE 2100 Motor Circuit Protection2100-SR003 CENTERLINE 2100 MCC Specification Checklist2100-SR007 CENTERLINE 2100 MCC Specification Guide .

10 CSI Format2100-SR008 DeviceNet Specification Guide2100-IN012 CENTERLINE 2100 User Manual2100-PP022 CENTERLINE 2100 SecureConnect Product Profile2100-AT003 Power System Configuration Considerations for Selection of CENTERLINE 2100 MCCsMCC-UM002 IntelliCENTER Software User ManualMCC-RM001 IntelliCENTER EtherNet/IP Motor Control Centers Reference ManualRockwell automation Publication 2100-CA004E-EN-P - January 202011 CENTERLINE 2100 Motor Control CentersChapter 1 Service and Storage ConditionsCENTERLINE 2100 MCCs conform to NEMA standard ICS 1-1993 for service and storage conditions. All MCCs have an ambient operating temperature range between C ( F) with up to 95% noncondensing humidity. If the equipment is stored, the ambient temperature range is +65 C ( +149 F). In addition, MCCs have an altitude class of 2 km (6600 ft). The altitude class of 2 km designates equipment for installation where the altitude does not exceed 2000 meters (6600 ft). For installation above 2000 meters, contact your Allen-Bradley distributor or rockwell automation sales representative for derating that contain variable-frequency drives units have an altitude class of 1 km (3300 ft).


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