Centrifugal CompressorsTurbo Air 6000 - Jäähdytyskuivaimet

1 Printed in USA5M - 11/01 Turbo Air 6000 Centrifugal Compressors21 Proven PerformanceWorldwideOne 350 HP (260 KW) Turbo Air Compressorinstalled at an automotive 350 HP (260 KW) Turbo Air Compressorsinstalled at an automotive 200 HP (150 KW) Turbo Air Compressorsinstalled at a chemicals 1250 HP (930 KW) Turbo Air Compressorsinstalled at a chemicals 200 HP (150 KW) Turbo Air Compressorsinstalled at an electronics facility. Three 500 HP (370 KW) Turbo Air Compressors are also 300 HP (225 KW) Turbo Air Compressorsinstalled at a water treatment 300 HP (225 KW) Turbo Air Compressorinstalled at a major university for instrument 1250 HP (930 KW) Turbo Air Compressorsinstalled at a glass 10,000 HP (7455 KW) MSG AirCompressor installed at an air separationfacility. One 11,000 HP (8200 KW) MSG combination Nitrogen Feed/RecycleCompressor is also Turbocompressor is a leading manufacturerof modern, high efficiency, oil-free centrifugalcompressors.

2 Cooper Turbocompressor srefinement of the design of this technologicallysuperior style of compressor has resulted in thecontinuing worldwide replacement of older, lessefficient, more costly compressors used to supplyair for manufacturing and process success of our Turbo Air and MSG Turbocompressors for these applications hasproduced over 6,000 installations Turbocompressor continues in theforefront of state-of-the-art compressor designwith fully integrated facilities that are dedicatedentirely to the engineering and manufacturing of Centrifugal 9001 certification is testimony to CooperTurbocompressor s commitment to be the best inthe compressor industry. It means quality is an all-encompassing, company-wide Turbocompressor offers a broad line ofoil-free Centrifugal air compressors, each designedfor long lasting performance, easy operation andconvenient service.

3 This brochure details the TurboAir 6000 Centrifugal Compressor designed fornominal flows from 4000 CFM to 8000 configurations are available from 550 CFMto 70,000 worldwide depend on CooperTurbocompressor for efficient and reliable oil-free Turbocompressor offers a complete range from 70,000 CFM (2,000 M3/MIN),22,000 HP (15,000 KW) to 550 CFM (16 M3/MIN), 150 HP (112 KW).Fully integrated manufacturing facilitieslocated in Buffalo,New York, USA are dedicated entirely to Centrifugal Turbocompressoris located minutes from spectacular Niagara Falls, one of the world s most populartourist Turbocompressor The Leader in Oil-Free, Centrifugal Compressors Textiles Food and Beverage Automotive Snowmaking Refineries Glass Manufacturing Iron and Steel GeneralManufacturing Water Treatment Pharmaceuticals Chemicals Bottles Industrial Gases Power Generation Electronics Pulp and Paper TransportationEquipment Aerospace4 The Turbo Air 6000 Compressor is engineeredwith three stages of compression to delivergreater flow for every KW.

4 The system providesmuch better operating economy than rotaryscrew or other Centrifugal to other machines of similarcapacity, the Turbo Air 6000 Compressor hasthe best KW-to-flow ratio for ultimate powersavings. This alone can significantly speed uppayback on your initial investment - and thesavings continue to build the more you use theTurbo Air Air 6000 Compressors are the mostefficient oil-free compressors at full load,part load, and no InvestmentPeriodicMaintenanceMajor Parts/Air End ReplacementEnergyCost New Air End Required in 5 Years Clearances Loosen, High BHP/100 CFM Change Bearings/Coolers Periodically Poor Part Load Efficiency Higher BHP/100 CFM Minimum Maintenance State of the Art Aerodynamics Advanced ControlsTurboAir 60000 OtherCentrifugalsDry Screw Poor Part Load EfficiencyThe Lowest Compressor Operating Life Cycle CostOperating Life Cycle Cost (OLCC)Relative OLCC $Oil-Free Air Prevents oil contamination of your system.

5 Removes the potential for compressed air pipeline fires causedby oil carryover. Eliminates costly waste disposal problems associated with oil-laden condensate. Eliminates the expense and associated maintenancerequirements of oil removal filters, since no oil enters the com-pressed air stream in the Reliability Thrust loads absorbed at low speed. No wearing parts. Non-contact air and oil seals. Stainless steel compression elements. Conservative high quality gear design. Unlimited life pinion bearing Cost Operation True unloading capability. Energy savings and increased uptime translate to mini-mum operating life cycle costs. Standard inlet guide vanes for highest efficiency opera-tion year round at all ambient temperatures. Excellent part-load efficiencies for any operating load.

6 No sliding or rubbing parts in the compression processcausing wear and thereby efficiency Operation Vantage High Performance Compressor Control System, thecompressor industry's most advanced control system, is stan-dard for ease of operation Totally automatic operation for any operating condition. Self diagnostics. Quiet Maintenance No wearing parts requiring periodic changes or replacement inthe compression elements. No oil removal filters to clean. Accessible horizontally split gear box for quick inspection. Intercooler bundles are easily removed for cleaning. Water-in-the-tube design intercoolers and aftercoolers allows forsimple mechanical Installation Complete package including aftercooler, controls, motor,and lubrication system. Minimum number of external connections.

7 Compact design requires minimum floor space. Meets OSHA s sound level Cooper Turbocompressor?5 Turbo Air 6000 Centrifugal CompressorsThe most advanced package available -Easy, low cost installation and High PerformanceCompressor Control System - The compressor industry's mostadvanced control system is stan-dard, offering greater turndownand true system pressure controlfor significant energy -Non-contact, non-wearing labyrinthair and oil seals. No buffer air required foroil-free air. Eliminates the need for periodicreplacement of carbon Pinion Bearing Design -For unlimited life and operation atany Packaged Aftercooler and Cooling Water Manifold - Minimizes field installation SealAir SealHousingViscous DamperBearingOil Supply6 Guide Vanes -Inlet guide vanesare mounted close to theimpeller to achieve -Advanced designcombines the bestfeatures of asemi-radial andbackward Split Gear Box -Allows for easy access whencustomer s maintenance policyrequires periodic -Water-in-tube intercooler bundles slide out foreasy inspection and Diffusers -Matching diffusersfor superior Turbocompressor features a superior arrangement of air flow components.

8 Air movement through each stage of the compressor is directed so turbulence is reduced. Energy is added to the air in each stage which increases the pressure. Air is cooledafter every stage to assure high stage ofcompressionOptional watermanifoldAir enters thecompressorthrough inletguide vanewhich ismounted closeto the impeller1st stageintercooler2nd stageintercooler2nd stage ofcompression3rd stage ofcompressionAirflow Diagram - 3 Stages of CompressionDischarge to aftercooler (A packaged aftercooler isavailable as an option)8 VANTAGE HIGH PERFORMANCE CONTROL SYSTEMThe industry's most advanced control solutionThe Turbo Air 6000 Compressor features theVantage High Performance Control System as standard equipment for maximum ease of use andcompressor efficiency. The Vantage system wasdeveloped as a result of our strategic alliance with Bay Controls, known in the industry for its expertise in designing compressor controls and compressed air most efficient and reliable compressor controlavailable anywhere The Vantage system uses Polytropic Head and inletflow to accurately predict the true surge point relativeto changing operating conditions.

9 The Vantage control strategy maximizes a compressor soperating throttle range, increasing useable turndownand substantially reducing or eliminating wastefulcompressor blow-off. Reacts to large system demand changes better thanany other controller. Results in optimal operating efficiency and reliability incompressed air energy to save you money Offers greater operating turndown and true systempressure control for significant energy savings. Typically delivers 10-20% greater range over otherOEM controllers. Can result in tens of thousands of dollars in annualenergy information display Full page, 640 x 480, graphic back-lit LCD displayfor the user interface with an integrated 15 key,tactile keypad. Provides 24 lines by 80 characters of detailed information on the operational condition and settings of the controller.

10 Large, back-lit display is easily read under all ambient lighting Views and History Event history provides critical diagnostic and operatinginformation, listing the last 256 events, includingstart-up, shutdown, set point changes, and more. Protection history provides operating informationlisting the last 256 alarm warnings and trips. Monitoring view provides a complete picture of compressor operation in real Networking for further operational savings Compressor Networking can operate up to 32 compressors as one coordinated system. Assures that each compressor is operating at peakefficiency levels, with the ability to respond to largechanges in system features Performance Historymaintains a record of the powerconsumption, compressor and system mass flow, andcompressor and system efficiency for twelve months.