CENTRIFUGAL PUMPS FP SERIES

1 PUMPENPump type:Pump no. : CENTRIFUGAL PUMPS FP SERIESOPERATING MANUALPUMPEN1. General Application 12. Safety Identification of directions 1in the Operating Staff qualification and training Dangers connected with 2failure to observe the Safety-conscious work Safety directions for the 2 Safety directions for 2maintenance, inspection and installation Unauthorised modification 2and manufacture of spare Unpermissible operating 2methods3. Transport and storage Safety measures Transportation Storing the pump Protection against ambient 3influences4.

2 Description of the pump 3and its General Types 35. Installation and mounting Information on the place of Inspection before installation Electrical installation Piping General Suction pipe Supply pipe Liquid level Delivery pipe Sealing liquid pipe 56. Putting into operation General Special directions Double shaft seal Bearing pedestal version Controlling and monitoring 5devices7. Taking out of operating 58. Maintenance General Maintenance directions A, B, C, K- and KF-bearing bracket Bearing pedestal version FPE Double shaft Lubrication table Disassembly IDisassembly of the shaft seal Assembly Setting the gap Screw tightening torque the pump head FP pump with clamp and flanged joint FP 1251 / FPE 1251 / 1252 FPE with single mechanical shaft seal FPE with double mechanical shaft seal Assembly Versions K and KF Bearing pedestal version 129.

3 Spare parts 1310. Faults, Causes, Remedy 14 ContentsOPERATING MANUAL - FP PUMP SERIES pagepageOPERATING MANUAL - FP PUMP SERIESThis Operating Manual applies toall FP SERIES Operating Manual must beread before installing or operatingthe pump. Please observe all ApplicationDepending on the order-relatedversion, suitable for the followingapplications among others:1. General2. SafetyDairy productsRaw milk, whey, cream, skimmed milk,milk concentrate,whey concentrateFoodsAnimal and vegetable oils nadfats, vinegar, sauces, flavouringsNonalcoholic beveragesSyrup, concentrates,mustAlcoholic beveragesLiqueur, wine, sparkling wine,pot alePharmaceuticals/CosmeticsSuperpure water, infusion solutions, lotions, plant extracts, perfumesPaper/pulpGlues, starch solutions, resinsolutions, kaolin solutionsBiotechnologyCellular suspensions, nutrientsolutions, enzymesSugar/confectioneryLiquid sugar, treacle, starch solutionMeat utilisationBrine, meat broth, bloodBrewingMash, wort, yeast, beerChemicalsPhotographic emulsions, acids,lyes, waste water containingcrystals, detergentsand.

4 For example, in the industrialprocesses below:Water conditioningEvaporatingDistillationDealc oholisationReverse osmosisFiltrationExtractionCarbonisingHe ating/pressure increaseFermentationEmulsifyingHomogenis ingMechanical separationDialysisBottlingDosingDegassin gTransferCleaning applications/CIPIn-line mixingThis Operating Manual contains directions of fundamental importance which must be observed during installation, operation and this reason, it is imperative thatthe Operating Manual be read bythe fitter as well as the responsiblequalified staff/user before both installation and putting into operation and be kept constantly athand at the place of use of the from the general safety directions contained under the heading Safety.

5 The special safetydirections, for private use, included under the other headingsmust also be Identification of directions in the Operating ManualThe safety directions contained inthis Operating Manual, which, if notobserved, may endanger persons,are specially identified by the general danger symbolsafety symbol in compliance withDIN 4844 - W 9or by the following to warn of electrical voltagesafety symbol in compliance withDIN 4844 - W 8In the case of safety directions,whose nonobservance may endanger the machine and its functioning, the wordis is vital that directions located directly on the machine such as rotation arrow fluid connection identifierbe observed and kept in a fully readable Staff qualification and trainingThe staff entrusted with operation,maintenance, inspection and installation must be suitably qualified for these area of responsibility, accountability and supervision ofstaff must be precisely laid down bythe user.

6 Should staff not possessthe knowledge required, they mustreceive training and instruction. Ifnecessary, this can be carried outon behalf of the user of the machine by the , the user must ensurethat the contents of this OperatingManual are fully understood by itsstaff.! Dangers connected with failure to observe the safety directionsFailure to observe the safety directions may endanger personsas well as the environment and machine. Failure to observe the safety directions can result in theloss of all claims for following are examples of individual dangers which may resultfrom failure to observe the safetydirections: Failure of important machine/system functions Failure of prescribed methods of maintenance and servicing Endangerment of persons by electrical, mechanical and chemical effects Endangerment of the environmentdue to the leakage of dangerous Safety-conscious workThe safety directions contained inthis Operating Manual, the currentnational accident prevention regulations as well as any internalworking, operating and safety rules issued by the user must be Safety directions for the user/operator Should hot or cold machine parts pose dangers, the customer must ensure that they cannot be touched.

7 The touch guards fitted to moving parts ( coupling) must not be removed when the machine is in operation. Leakages ( of the shaft seal) of dangerous pumped fluids ( explosive, toxic, hot) must be dealt with in such a way that no danger is posed to persons or to the environment. Any statutory provisions must be observed. Dangers resulting from electrical power must be prevented (see, for example, the directions issued by the Association of German Electrical Engineers (VDE) and the local power supply companiesfor details). Safety directions for maintenance, inspection and installation workThe user must ensure that all maintenance, inspection and installation work is carried out byauthorised and qualified staff withadequate knowledge of the machine gained by an in-depth study of the Operating on the machine must alwaysbe carried out only when it is atstandstill.

8 It is imperative that theprocedure described in the Operating Manual for shutting downthe machine be or pumping sets conveyingmedia of risk to health must be safety and protective devicesmust be refitted or returned to operation immediately after completing the putting into or returning tooperation, the points specified inthe section entitled Putting intooperation must be Unauthorised modification and manufacture of spare partsModifications or alterations to themachine are permissible only afterconsultation with the spare parts and accessories authorised by the manufacturer promote safety. Theuse of other parts may void liabilityfor the Unpermissible operating methodsThe safety of operation of the machine supplied is ensured onlywhen used properly.

9 The limit values stated in the order-relateddocumentation must never be Transport and Safety measuresBefore transportation the pumpmust be protected against fallingover, : by securing to the pallet with transport straps by screwing to the transport TransportationThe choice of transport mode depends on the size and weight ofthe can be easily transportedwith a crane, low lift platform truckor fork lift truck, :a) with a crane The crane and strapmust be of adequatecapacity and strength. The lugs onthe motor are not suitable for liftingor transporting the pump. An exception is the FP 1250 which isfitted with lugs on the motor, bearing pedestal 4 and pump casing for ) with a low lift platform truck or fork lift truck !

10 GeneralFRISTAM type FP centrifugalpumps are non- self - priming pumpsfor fed CENTRIFUGAL PUMPS owetheir reliability to the use of components made of solid, cast orforged stainless-steel impellers are on the operating conditions, Fristam type FP centri-fugal PUMPS are equippedwith single or double shaft pump casing and cover areavailable with a heating jacket forall types except MANUAL - FP PUMP SERIES4. Description of the pump and its TypesA,B,C,D: Special motorK: Compact bearing bracket with IEC standard motor type B3/B5KF:Compact bearing bracket with base and IEC standard motor type B5L: Bearing pedestalwith coupling, coupling protector,IEC standard motor type B3,on joint base frameFPE: IEC standard motorB3/B5 with clamping discVersions as standard or availablewith shroud and adjustable Storing the pumpThe place where the pump is stored should fulfil the followingconditions:it should be dry dust-free heated (approx.)