Ceramic Fiber Modules and Engineered Systems

1 Ceramic FiberModulesand EngineeredSystemsPyro-Bloc Y and Y2 ModulesThe industry leader, the Pyro-Bloc Y module is the first "one-shot" module design and still the easiest to install. The Y Modules areedge-grain orientation Modules complete with internal support andstud attachment hardware. In one easystep the module is positioned against thefurnace shell and securely welded intoplace using the Pyro-Bloc Stud Gun. Theedge-grain Fiber in the Pyro-Bloc Y modulescan be compressed in all directions, whichallows for maximum module -to- module andmodule-to-shell compression.

2 Reducing thelikelihood of shrinkage gaps during Y module Pyro-Bloc Y2 module 12 x 12 Format 16 x 16 Larger Format Easy to Install Cost Effective LiningPyro-Bloc E and E2 ModulesThese Modules are manufactured from 8 PCF R grade Pyro-LogFiber into 12 x 16 Pyro-Bloc E Modules and 16 x 16 Pyro-Bloc E2modules. This larger format allows for economical linings in lowertemperature applications. Y module type attachment system Furnace linings up to 1800 F Edge-grain constructionCERAMIC Fiber Modules AND Engineered SYSTEMST hermal Ceramics manufactures a complete line of Ceramic Fiber ModuleSystems featuring the widest variety of: refractory Ceramic Fiber compositions attachment anchoring Systems construction design services available for lining industrial furnaces Pyro-Bloc ModulesThermal Ceramics Pyro-Bloc Modules are the only "monolithic" ceramicfiber Modules on the market.

3 Manufactured from monolithic Ceramic fiberlogs, they are available in three grades, R Grade, ZR Grade and C Gradeand in uncompressed module densities up to 15 pcf. Pyro-Bloc modulescombine the insulating material advantages of Ceramic Fiber with rapid fur-nace installation. The monolithic Fiber is easy to cut to fit around openingsand modify in the field. In addition, these Modules are lightweight, have lowheat storage and provide durable CeramicsPyro-Packing and Pyro-Log Pyro-Packing and Pyro-Log are uncompressed monolithic Ceramic Fiber manufac-tured in three temperature grades: R, ZR and C, with Fiber densities up to 15 Fiber is produced in 6" and 8" thickness and can be used in areas such askiln cars and floors that require Ceramic Fiber insulation without an attachment sys-tem.

4 Pyro-Packing is used to fill smaller areas or voids in the Ceramic Fiber linings toeliminate special Stud Gun - "the industry standard"Specially designed for easy installation of the Pyro-Bloc Y, Y2, E and E2modules, thePyro-Bloc Stud Gun is a lightweight, low cost, portable control unit consisting of the gun and con-trol box. It can easily be connected to your weldingpower source. With the Pyro-Bloc Stud Gun you can weldand tighten a Pyro-Bloc module to your furnace shell injust a few AccessoriesPyro-Bloc Electric Element Support system The EES system is an Engineered system of supporting electric heating elementsfrom Pyro-Bloc Y Modules .

5 The EES system features rod overbend and ribbon heat-ing elements secured to the Modules by Ceramic element supports suspended fromceramic tubes placed within the Modules . The result is a strong, lightweight and reli-able electric heating HS ModuleThe Pyro-Bloc HS module is a unique innovation in Ceramic Fiber mod-ule Systems . This module uses a proprietary-hardening agent thatenhances hardness and strength with minimal firing, yet allows themodule to remain compressible during installation. Pyro-Bloc HS mod-ule is the best choice for applications requiring resistance to highmechanical abuse.

6 Pyro-Bloc Plus ModuleThis is another innovative weld-on module system and just what thename implies: a dual component design consisting of a Pyro-Bloc module as the basewith a high temperature Fiber veneering module attached to the hot face. This two-layer arrangement provides high temperature capability up to 3000 F, at a lower costthan a system using all high temperature Fiber . Pyro-Bloc Special ModulesPyro-Bloc M and M2 ModulesPyro-Bloc M and M2 Modules are Systems designed for high temperature industrial applications.

7 The stainless steelsupport system is specially designed for quick and affective installation over cor-rosion and vapor barriers, back-up linings, and pre-welded stud patterns. No othersystem on the market offers such a high degree of on-the-wall densities, whichrelate directly to high-mechanical abuse resistance and long in-service M ModulePyro-Bloc M2 module 12 x 12 Format 16 x 16 Large Format Center mounted Fewer to weld Uncompressed densities 10 to 15 pcf Faster installation per SFPyro-Fold

8 ModulesThe Pyro-Fold module is an accordion-folded blanket module that uses the Pyro-Bloc hardware andanchoring Systems . The Pyro-Fold Y module is used without a stud layout, while the Pyro-Fold M moduleis designed for high temperature applications that require corrosion barriers, back-up layers or pre-layoutof a stud system . These Modules are available in standard thicknesses from 4" to 12" and in 8 and ModulesThese Modules are similar to the Pyro-Fold Modules with the blanket cut and stacked edge-grain ratherthan continuously folded.

9 Pyro-Stack Modules can be manufactured fromSuperwool 607, Superwool 607 MAX, Maftec, and Saffil blanket in additionto all of our standard blankets. The most typical attachment Systems are theY and M module Ceramics has a family of weld-on Modules that has evolved over the years. These Modules incorporate all the advan-tages of our standard Ceramic Fiber blanket products in a precompressed modular form and offer non-exposed anchoring, eco-nomical installation and a positive mechanical attachment. They are produced in various densities and thicknesses usingCerablanket (2400 F rated), Cerachem (2600 F rated), and Cerachrome (2600 F rated) Fiber Burner BlocPyro-Bloc Burner Bloc start with 15 pcf monolithic Pyro-Bloc module in edge-grain orien-tation.

10 A vacuum-formed sleeve is mounted in the center of the module . This sleeve isavailable in several temperature grades and sized to the specific burner end result is the Pyro-Bloc burner bloc, a lightweight, thermally efficient, thermalshock resistant product that has proven to give excellent service in tough flat flame burn-er block Corner BlocThe Pyro-Bloc module system offers an incredible advan-tage when it comes to solving the problems of insulatingexternal corners and other irregularities in a monolithic Corner Bloc are cut into special shapesto go into flues, furnace openings or around attachment Systems are the Y module system andthe T-Bar system .