CHAPTER -1 : KAIZEN -Let us do Small improvements.

1 1 CHAPTER -1 : KAIZEN -Let us do Small improvements. Q-1 KAIZEN is word from which language ? A. English B. American C. Japanese D. Kazakistan E. Korean F. Hindi Q-2 KAIZEN has been derived from which two words A. Small Improvement B. Ka + izen C. Kai + Zen D. Kaiz + en Q-3 What is meaning of KAI in KAIZEN ? A. To modify, to change B.

2 Make good, make better. C. Small Improvement D. Quality E. Quality Circle F. Operational Excellence Q-4 What is meaning of Zen in KAIZEN ? A. To modify, or to change B. Think, make good, or make better. C. Small Improvement D. Quality E. Quality Circle F. Operational Q-5 What is meaning of KAIZEN ? A. Make it easier by studying it, and making the improvement through elimination of waste. B. Improve Quality and Market Share C. Reduce Cost & Win Award D. Share problems to top management.

3 Q-6 KAIZEN is the practice of what type of improvement. A. Small and Continuous Improvement B. Improvement in Manufacturing Area Only C. Applicable for Japanese Company Only Q-7 What is TRUE about KAIZEN ? A. Good processes bring good results B. Go see for yourself to grasp the current situation C. Speak with data, manage by facts D. All of the above 2 Q-8 Fill in the blanks- One of the most notable features of KAIZEN is that big results come from many _____ changes accumulated over time. A.

4 Frequent B. Small C. Large D. All Types of Change Q-9 What is TRUE about KAIZEN ? A. Take action to contain and correct root causes of problems B. Work as a team C. KAIZEN is everybody s business D. All of the above Q-10 One of the main objectives of KAIZEN is making the improvement through elimination of _____? A. Improvements B. Waste C. Challenges D. Breakdown only Q-11 As per Production System if VA is value Addition.

5 What is NVA? A. Non - value Addition B. Non - Variable Asset C. Now - value Addition Q-12 Fill in the Blanks? This is a Japanese word that literally means "the Real Place". Used in the context of KAIZEN , _____ usually refers to the shop floor or to the place where the Core Process is going on. A. KAIZEN B. Gemba C. Seiton D. Shitshuki Q-13 Fill in the Blanks? _____ is a Japanese term meaning "change for the better". Applied to business organizations, it implies continuing improvement involving everyone that does not cost much. A. KAIZEN B. Gemba C. Seiton D.

6 Shitshuki 3 Q-14 Identify this very famous personality in the field of KAIZEN ? A. Masaki Imai B. Dr. Ishikawa C. Dr. W. E. Deming D. Dr Sameer Kumar Q-15 Who is author of this book? A. Dr. W. E. Deming B. Dr. Ishikawa C. Masaki Imai D. Dr Kumar Sameer Q-16 Fill the missing word in Red Block? A. KAIZEN B. Waste C. Improvement D. Down Time 4 Q-17 Fill the missing word in Red Block? A. KAIZEN B.

7 Waste C. Improvement D. Down Time Q-18 Who is author of this book? A. Dr. Deming B. Dr. Ishikawa C. Dr. Juran D. Masaki Imai 5 CHAPTER 1 Answers 1. C. JAPANESE 2. C. KAI + ZEN 3. A . TO MODIFY 4. B. THINK,MAKE GOOD 5. A. MAKE IT EASIER 6. A . Small AND CONTINUOUS IMPROVEMENT 7. D. ALL OF THESE 8. B. Small 9. D. ALL OF THESE 10. B WASTE 11. A. NON value ADDITION OR NON value added 12. B. GEMBA OR GENBA 13. A. KAIZEN 14. A. MASAKI IMAI 15. C. MASAKI IMAI 16. B. WASTE 17. B. WASTE 18. D. MASAKI IMAI 6 CHAPTER 2 : Five S & IMPROVEMENT Q1- During Sort, you and your coworkers focus on what? A. Ensuring 5S continues to function B. Establishing assigned cleaning duties C. Developing uniformity in facility visual communication D. Eliminating needless tools and equipment from the workplace Q-2 During Set in Order, you and your coworkers focus on what?

8 A. Begin finding a storage place for all tools and equipment B. Initiate visual communication color standards C. Commence work area cleaning D. Start eliminating needless tools Q-3 During Shine, you and your coworkers focus on what? A. Start following scheduled work area cleanings B. Begin documenting visual communication needs C. Establish a red tag zones D. Initiate "shadow labeling" for tool storage Q-4 Choose the Right / Correct Option During Standardize, you and your coworkers focus on what? A. Initiate work area review for cleanliness issues B. Begin organizing workplace with visual communication C. Start itemizing unnecessary equipment and tools for removal D. Establish uniform schedules for all 5S steps 7 Q-5 During Sustain, you and your coworkers focus on what?

9 A. Photographing work areas for the first time B. Begin documentation of work area task times C. Ensuring all previous steps become facility-wide standards D. Start researching more efficient locations for storage Q-6 5S visual communication ( KAIZEN Activity Sheet) provides what advantage? A. KAIZEN Sheet Reduces Cost B. Encourage others to do improvement C. It makes a facility look clean and efficient D. Only B&C Q-7 Work and Waste We all know about 7 wastes, 6 has been listed here. Find the missing One? A. Overproduction B. Bad Quality C. Movement D. Process E. Inventory F. Idle Time Q-8 Identify and Name the 5S activity from the picture? A. SORTING B.

10 SHINE C. STANDADRISE D. SUSTAIN 8 Q-9 Find the missing word in Red Block s? A. STANDARDISE B. SIMPLIFICATION C. GEMBA D. SIX SIGMA Q-10 Identify and Name the 5S activity from the picture? A. SET IN ORDER B. SHINE C. SORTING Q-11 Identify and Name the 5S activity from the picture? A. STANDARDISE IN ORDER 9 Q-12 Identify and Name the 5S activity from the picture? A. SET IN ORDER B. SHINE C. STANDARDISE Q-13 Identify and Name the 5S activity from the picture? A. SHINE B.