CHAPTER 589 CRANES - Water Weights

1 NAVAL SHIPS TECHNICAL MANUALCHAPTER 589 CRANESTHIS CHAPTER SUPERSEDES CHAPTER 589 DATED 15 SEPTEMBER 1991 DISTRIBUTION STATEMENT B: DISTRIBUTION AUTHORIZED TO GOVERNMENTAGENCIES ONLY; ADMINISTRATIVE AND OPERATIONAL USE (15 SEPTEMBER 1987).OTHER REQUESTS FOR THIS DOCUMENT MUST BE REFERRED TO THE NAVAL SEASYSTEMS COMMAND (SEA-03P7).WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT ISRESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, , SEC. 2751, ETSEQ.) OR EXECUTIVE ORDER 12470. VIOLATIONS OF THESE EXPORT LAWS ARESUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE IN ACCORDANCE WITHPROVISIONS OF OPNAVINST , REFERENCE (JJ).DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WILL PREVENT DISCLO-SURE OF CONTENTS OR RECONSTRUCTION OF THE 3 TITLE-1@@FIpgtype@@TITLE@@!FIpgtype@@PUB LISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS SEP 1999 Certification SheetS9086-T4-STM-010/CH-589R3 TITLE-2 TABLE OF COMMANDER OF and Qualification Certifying OF SHIPBOARD MOUNTED , TOPPING Line Capacity , NONTOPPING OF CONTENTS- , RAISED.

2 TRAVELING SAFETY Safety MAINTENANCE AND PHYSICAL Selection RELATED RELATED OF CONTENTS- OF PERSONNEL FROM OTHER FOLLOWING CREW of OPERATING OPERATOR PHYSICAL crane Status OPERATION Operating STARTUP Control the the Near Power OF CONTENTS- FROM crane crane crane RIGGING CONDITION AND SAFETY Clothing of Nylon of Load Handling for Boat Crew OF THE of Handling the the Rigging the the into Drums and Method the the AND TRANSMITTER WIRE ROPE OF CONTENTS- of CRITICAL Lift and AT SEA, OR UNDER ADVERSE WEATHER .. of crane Handling PROPULSION RELATED AT, OR NEAR, crane Capacity Boom Heavy Lift OF SUBMERGED Load of the Capacity for Submerged ADVISORY SAFETY Upper Limit Limit Stop/Power Warning SAFETY Lower Limit Limit and Trolley Limit Rope Limit Limit OF CONTENTS- and Trolley Angle Warning Centering COMPONENT Limiter or Pressure Moment PROBLEM System Pressure System Replacement AND System Main Relief Pump Switches and TEST AND Load Preoverhaul OR ADJUSTMENT Test OF CONTENTS- OF OF ASSEMBLY AND PNEUMATIC SYSTEM AND RETENTION OF CONTROLLED ASSEMBLY SYSTEM Release System Efficiency Relief Valve AND MAINTENANCE Rope Service Hook Throat STRUCTURAL and and Base and Wheel and OF CONTENTS- , Ladders, Walkways, and Personnel Safety Guides.

3 MECHANICAL Mechanical Blocks and Insulator (Mechanical).. and Locks, Pawls, and ELECTRICAL and Electrical and , Panel Wiring, Relays, and and Limit Bypass OPERATOR and and Control Locking POWER System Hoses, Thermostat, Oil Lines and Lube Oil Oil Starting and TEST FOR LOAD OF CONTENTS- LOAD Test Load Testing and LOAD Test Load Testing and LOAD Test Load Test and AND TEST RATED OVERLOAD Load Load Load CERTIFYING Within an Operating OF CONTENTS- COMPONENT CERTIFICATION CERTIFICATION AND HAND SIGNALS FOR CONTROLLING SHIPBOARD CREW QUALIFICATION NAVAL EDUCATION AND TRAINING (NAVEDTRA) Knowledge References:.. of :.. Knowledge References:.. of Reference: OPNAV - Navy Safety Precautionsfor Forces of Safety OF CONTENTS- Assurance (QA) Reference:.. of QA of References.

4 Of Safety :.. Systems and Theory References:.. of References:.. of Safety SAFETY :.. Knowledge References:.. of References:.. of Safety MAINTENANCE :.. Knowledge References:.. of Reference:.. of Safety of ASSEMBLY WORK PACKAGE (EXAMPLE)(See Section 4).. COMPONENT CERTIFICATION OF CONTENTS- CERTIFICATION AUDIT PLAN (Section 6)..F-1S9086-T4-STM-010/CH-589R3xiiLIST OF TABLEST ableTitlePage589-2-1 TYPES OF QUALIFICATION TIME COLORS FOR crane CREW Weights OF COMMON SYSTEMS FLUID ACCEPTANCE REQUIREMENTS, RECERTIFICATION FOLLOWING ADECERTIFYING TEST AND PERIODICITY OF MAJOR INSPECTIONS AND TESTS.. 589-80589-5-2 NORMAL LOAD REDUCTION IN WIRE ROPE RETENTION OF ILLUSTRATIONSF igureTitlePageCertification Technical Responsibilities for Respective crane of Shipboard crane crane (Example: ARDM-4 crane )..589-10589-1-4 Kingpost crane (Example: AS31 through AS34B&MCranes)..589-11589-1-5 Overhead Traveling crane (Example: Similar to LSD 41 Well-Deck crane ).

5 589-11589-1-6 Pedestal crane with Telescoping Boom (Example: AS 18 crane )..589-12589-1-7 Gantry crane (Example: Similar to ASR crane )..589-12589-1-8 Pillar crane (Example: CVN 65 crane )..589-13589-1-9 Jib crane (Example: Similar to LHA CRANES )..589-14589-2-1 Typical Reach-Capacity Chart for Variable and Straight Line Capacity crane with Gooseneck Boom (Example: Similar to LPD crane )..589-16589-3-1 crane Operator s License (Sample-Full Size)..589-30589-3-2 Typical Operator s Daily Checklist (Sheet 1 of 2)..589-35589-3-2 Typical Operator s Daily Checklist (Sheet 2 of 2)..589-36589-3-3 Never Side Load the Sling Attachment Hook Over Center of Gravity of of Damage Control Diagram Method for Attaching Shackles to Choker Clear of Slings When They are Pulled from Underneath Load Stability When Lifting Cylindrical Pallet Advisory Memo for Topping Hoist Subsystem on an Electrohydraulic crane (Example) . 589-82S9086-T4-STM-010/CH-589R3xivLIST OF ILLUSTRATIONS- ContinuedFigureTitlePage589-5-2 Common Rail (Pulley) Wire Rope and Block Inspection Groove Throat Certification Checklist (Sample Form) (Sheet 1 of 2).

6 589-116589-6-1 crane Certification Checklist (Sample Form) (Sheet 2 of 2).. Decertification/Recertification Form (Sample).. Decertification/Recertification Form (Example).. Request (Sample Message Format).. Hand Signals (Sheet 1 of 2).. Hand Signals (Sheet 2 of 2)..B-3 CONTROLLED ASSEMBLY WORKPACKAGE(EXAMPLE)(SeeSection4)(Sheet 1 of 7)..D-2 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 2 of 7)..D-3 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 3 of 7)..D-4 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 4 of 7)..D-5 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 5 of 7)..D-6 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 6 of 7)..D-7 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 7 of 7).. CERTIFICATION AUDIT PLAN (Sheet 1 of 7).. CERTIFICATION AUDIT PLAN (Sheet 2 of 7).. CERTIFICATION AUDIT PLAN (Sheet 3 of 7).. CERTIFICATION AUDIT PLAN (Sheet 4 of 7).. CERTIFICATION AUDIT PLAN (Sheet 5 of 7)..F-5S9086-T4-STM-010/CH-589R3xvLIST OF ILLUSTRATIONS- CERTIFICATION AUDIT PLAN (Sheet 6 of 7).

7 CERTIFICATION AUDIT PLAN (Sheet 7 of 7).. CERTIFICATION AUDIT DISCREPANCY CHAPTER HAS BEEN REFORMATTED FROM DOUBLE COLUMNTO SINGLE COLUMN TO SUPPORT THE NSTM DATABASE. THE CON-TENT OF THIS CHAPTER HAS NOT BEEN / (xviii Blank)xviii@@FIpgtype@@BLANK@@!FIpgtype@ @ CHAPTER 589 CRANESSECTION SCOPE. The intent of this CHAPTER is to establish a basis for implementing a Shipboard crane Certi-fication Program by identifying and consolidating the various operations, training, maintenance, testing, andinspection requirements for CRANES under the cognizance of the Naval Sea Systems Command (NAVSEA). TheCrane Certification Program is intended to improve the reliability and safety of all shipboard CRANES , and othercranes under the cognizance of NAVSEA, and to provide the ship Commanding Officer and operational chain-of-command with a vehicle for verifying that the equipment is being operated, maintained, tested, and inspectedaccording to acceptable standards.

8 The requirements set forth in the following sections should be consideredminimum standards and should not be construed as limiting the authority of a Command or a Type Commanderto impose additional requirements or devise more restrictive requirements. The philosophy of this CHAPTER is thateach crane should meet a tightly-drawn set of material requirements upon completion of a shipyard overhaul, orinterim availability, so that the gradual relaxing of certain requirements, during the operating cycle, does notaffect safe and reliable crane operation. This philosophy is expressed by specific recertification test requirementsand a departure-from-specifications APPLICABILITY. This CHAPTER applies to the Operation and Maintenance (O & M) of all shipboardmounted CRANES and CRANES assigned to forces afloat except for the following:a. Shipboard CRANES designed and used only to handle reactor plant equipment. The technical requirements foroperation, maintenance, testing, and inspection of these CRANES shall be according to reactor plant manualsNAVSEA 0989-LP-043-0000,Surface Ship General RP Overhaul and Repair Specification, and NAVSEA0989-LP-037-2000,Overhaul and Repair Specification; equipment technical manual NAVSEA 0989-LP-058-0000,Tender Nuclear Support Facilities Preventive Maintenance Index; or other applicable docu-ments.

9 In the absence of such information, the requirements of this CHAPTER shall CRANES specifically designed and installed only to handle weapons. For example, reentry vehicle bridge cranesand anti-submarine rocket loader CRANES are controlled underNSTM CHAPTER 700, Shipboard AmmunitionHandling and no conflict exists withNSTM CHAPTER 700, the requirements of this chap-ter may be used for Overhead traveling CRANES that do not handle weapons (for example, LSD-41 well-deck crane ) are controlledunderNSTM CHAPTER 572, Shipboard Stores and Provision no conflict exists withNSTM CHAPTER 572, the requirements of this CHAPTER may be used for Floating (barge) CRANES assigned to forces afloat forO&Mandaircraft-crash CRANES are controlled under therequirements of Naval Facilities Engineering Command (NAVFAC) P-300, Management of TransportationEquipment. Where no conflict exists with NAVFAC P-300, the requirements of this CHAPTER may be used Other special purpose CRANES operated and maintained by forces afloat (for example, ASR class bridge cranesfor Deep Submergence Recovery Vehicle handling).

10 Where specific operations or certification guidance existsS9086-T4-STM-010/CH-589R3589-1[for example, Naval Material Command (NAVMAT) P-9290,Deep Submergence Systems, System Certifi-cation and Criteria Manual for], the existing guidance shall be followed. Where no conflict exists with theexisting guidance, this CHAPTER may be TYPE COMMANDER IMPLEMENTATION. Full implementation of this CHAPTER satisfies all tech-nical requirements for NAVSEA cognizant CRANES , except for items specified in However,use of this CHAPTER as the basis for implementing a tailored Certification Program, implementation of specific por-tions of the Certification Program, or of the entire CHAPTER is at the discretion of the specific Type SAMPLE FORMS. For the convenience of ship force, several forms were devised and are providedas figures (see List of Illustrations) in this CHAPTER , These sample forms may be used as models for preparing tai-lored forms for local reproduction, stocking, and control.