CHAPTER 589 CRANES - Water Weights

1 NAVAL SHIPS TECHNICAL MANUALCHAPTER 589 CRANESTHIS CHAPTER SUPERSEDES CHAPTER 589 DATED 15 SEPTEMBER 1991 DISTRIBUTION STATEMENT B: DISTRIBUTION AUTHORIZED TO GOVERNMENTAGENCIES ONLY; ADMINISTRATIVE AND OPERATIONAL USE (15 SEPTEMBER 1987).OTHER REQUESTS FOR THIS DOCUMENT MUST BE REFERRED TO THE NAVAL SEASYSTEMS COMMAND (SEA-03P7).WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT ISRESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, , SEC. 2751, ETSEQ.) OR EXECUTIVE ORDER 12470. VIOLATIONS OF THESE EXPORT LAWS ARESUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE IN ACCORDANCE WITHPROVISIONS OF OPNAVINST , REFERENCE (JJ).

2 DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WILL PREVENT DISCLO-SURE OF CONTENTS OR RECONSTRUCTION OF THE 3 TITLE-1@@FIpgtype@@TITLE@@!FIpgtype@@PUB LISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS SEP 1999 Certification SheetS9086-T4-STM-010/CH-589R3 TITLE-2 TABLE OF COMMANDER OF and Qualification Certifying OF SHIPBOARD MOUNTED , TOPPING Line Capacity , NONTOPPING OF CONTENTS- , RAISED , TRAVELING SAFETY Safety MAINTENANCE AND PHYSICAL Selection RELATED RELATED OF CONTENTS- OF PERSONNEL FROM OTHER FOLLOWING CREW of OPERATING OPERATOR PHYSICAL crane Status OPERATION Operating STARTUP Control the the Near Power OF CONTENTS- FROM crane crane crane RIGGING CONDITION AND SAFETY Clothing of Nylon of Load Handling for Boat Crew OF THE of Handling the the Rigging the the into Drums and Method

3 The the AND TRANSMITTER WIRE ROPE OF CONTENTS- of CRITICAL Lift and AT SEA, OR UNDER ADVERSE WEATHER .. of crane Handling PROPULSION RELATED AT, OR NEAR, crane Capacity Boom Heavy Lift OF SUBMERGED Load of the Capacity for Submerged ADVISORY SAFETY Upper Limit Limit Stop/Power Warning SAFETY Lower Limit Limit and Trolley Limit Rope Limit Limit OF CONTENTS- and Trolley Angle Warning Centering COMPONENT Limiter or Pressure Moment PROBLEM System Pressure System Replacement AND System Main Relief Pump Switches and TEST AND Load Preoverhaul OR ADJUSTMENT Test OF CONTENTS- OF OF ASSEMBLY AND PNEUMATIC SYSTEM

4 AND RETENTION OF CONTROLLED ASSEMBLY SYSTEM Release System Efficiency Relief Valve AND MAINTENANCE Rope Service Hook Throat STRUCTURAL and and Base and Wheel and OF CONTENTS- , Ladders, Walkways, and Personnel Safety Guides.. MECHANICAL Mechanical Blocks and Insulator (Mechanical).. and Locks, Pawls, and ELECTRICAL and Electrical and , Panel Wiring, Relays, and and Limit Bypass OPERATOR and and Control Locking POWER System Hoses, Thermostat, Oil Lines and Lube Oil Oil Starting and TEST FOR LOAD OF CONTENTS- LOAD Test Load Testing and LOAD Test Load Testing and LOAD Test Load Test and AND TEST RATED OVERLOAD Load Load Load CERTIFYING Within an Operating OF CONTENTS- COMPONENT CERTIFICATION CERTIFICATION AND HAND SIGNALS FOR CONTROLLING SHIPBOARD CREW QUALIFICATION NAVAL EDUCATION AND TRAINING (NAVEDTRA) Knowledge References.

5 Of :.. Knowledge References:.. of Reference: OPNAV - Navy Safety Precautionsfor Forces of Safety OF CONTENTS- Assurance (QA) Reference:.. of QA of References:.. of Safety :.. Systems and Theory References:.. of References:.. of Safety SAFETY :.. Knowledge References:.. of References:.. of Safety MAINTENANCE :.. Knowledge References:.. of Reference:.. of Safety of ASSEMBLY WORK PACKAGE (EXAMPLE)(See Section 4).. COMPONENT CERTIFICATION OF CONTENTS- CERTIFICATION AUDIT PLAN (Section 6)..F-1S9086-T4-STM-010/CH-589R3xiiLIST OF TABLEST ableTitlePage589-2-1 TYPES OF QUALIFICATION TIME COLORS FOR crane CREW Weights OF COMMON SYSTEMS FLUID ACCEPTANCE REQUIREMENTS, RECERTIFICATION FOLLOWING ADECERTIFYING TEST AND PERIODICITY OF MAJOR INSPECTIONS AND TESTS.

6 589-80589-5-2 NORMAL LOAD REDUCTION IN WIRE ROPE RETENTION OF ILLUSTRATIONSF igureTitlePageCertification Technical Responsibilities for Respective crane of Shipboard crane crane (Example: ARDM-4 crane )..589-10589-1-4 Kingpost crane (Example: AS31 through AS34B&MCranes)..589-11589-1-5 Overhead Traveling crane (Example: Similar to LSD 41 Well-Deck crane )..589-11589-1-6 Pedestal crane with Telescoping Boom (Example: AS 18 crane )..589-12589-1-7 Gantry crane (Example: Similar to ASR crane )..589-12589-1-8 Pillar crane (Example: CVN 65 crane )..589-13589-1-9 Jib crane (Example: Similar to LHA CRANES ).

7 589-14589-2-1 Typical Reach-Capacity Chart for Variable and Straight Line Capacity crane with Gooseneck Boom (Example: Similar to LPD crane )..589-16589-3-1 crane Operator s License (Sample-Full Size)..589-30589-3-2 Typical Operator s Daily Checklist (Sheet 1 of 2)..589-35589-3-2 Typical Operator s Daily Checklist (Sheet 2 of 2)..589-36589-3-3 Never Side Load the Sling Attachment Hook Over Center of Gravity of of Damage Control Diagram Method for Attaching Shackles to Choker Clear of Slings When They are Pulled from Underneath Load Stability When Lifting Cylindrical Pallet Advisory Memo for Topping Hoist Subsystem on an Electrohydraulic crane (Example).

8 589-82S9086-T4-STM-010/CH-589R3xivLIST OF ILLUSTRATIONS- ContinuedFigureTitlePage589-5-2 Common Rail (Pulley) Wire Rope and Block Inspection Groove Throat Certification Checklist (Sample Form) (Sheet 1 of 2)..589-116589-6-1 crane Certification Checklist (Sample Form) (Sheet 2 of 2).. Decertification/Recertification Form (Sample).. Decertification/Recertification Form (Example).. Request (Sample Message Format).. Hand Signals (Sheet 1 of 2).. Hand Signals (Sheet 2 of 2)..B-3 CONTROLLED ASSEMBLY WORKPACKAGE(EXAMPLE)(SeeSection4)(Sheet 1 of 7)..D-2 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 2 of 7).

9 D-3 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 3 of 7)..D-4 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 4 of 7)..D-5 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 5 of 7)..D-6 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 6 of 7)..D-7 CONTROLLED ASSEMBLY WORK PACKAGE (Continued)(Sheet 7 of 7).. CERTIFICATION AUDIT PLAN (Sheet 1 of 7).. CERTIFICATION AUDIT PLAN (Sheet 2 of 7).. CERTIFICATION AUDIT PLAN (Sheet 3 of 7).. CERTIFICATION AUDIT PLAN (Sheet 4 of 7).. CERTIFICATION AUDIT PLAN (Sheet 5 of 7)..F-5S9086-T4-STM-010/CH-589R3xvLIST OF ILLUSTRATIONS- CERTIFICATION AUDIT PLAN (Sheet 6 of 7).

10 CERTIFICATION AUDIT PLAN (Sheet 7 of 7).. CERTIFICATION AUDIT DISCREPANCY CHAPTER HAS BEEN REFORMATTED FROM DOUBLE COLUMNTO SINGLE COLUMN TO SUPPORT THE NSTM DATABASE. THE CON-TENT OF THIS CHAPTER HAS NOT BEEN / (xviii Blank)xviii@@FIpgtype@@BLANK@@!FIpgtype@ @ CHAPTER 589 CRANESSECTION SCOPE. The intent of this CHAPTER is to establish a basis for implementing a Shipboard crane Certi-fication Program by identifying and consolidating the various operations, training, maintenance, testing, andinspection requirements for CRANES under the cognizance of the Naval Sea Systems Command (NAVSEA).