CHRYSLER LLC

1 - 1 -1 CHRYSLER LLC CHRYSLER Security Services Fire Protection Engineering Standards Standard 101 Painting and Powder Coating Issued: 9/93 Revised: 3/01 12/01 11/02 01/03 05/03 09/03 04/04 11/05 2/06 3/06 06/06 09/07 02/09 09/09 02/10 11/10 2/11 3/11 5/11 6/11 8/11 9/11 03/12 5/12 6/12 11/12, 02/13 Standard 101 2 Table of Contents Introduction Purpose User Authorization Definitions General References General National Fire Protection Association Standards and Factory Mutual Data Sheets Industrial Fire Hazards Handbook Fire Protection Handbook Underwriters Laboratories Factory Mutual Global GE Solutions (formerly IRI)

2 Canadian Standards/Codes Building Codes General Equipment Approvals Testing/Startup Assistance/Training Proprietary Products Planned Hot Work Emergency Repair Work Extinguishing Systems Sprinkler Systems General Materials Design Densities Sprinkler Heads Exhaust Ducts/Stacks Waterflow Supervision Fire Hose Stations Portable Fire Extinguishers Special Systems General Gaseous Agents in Paint Booths and Associated Spraying Equipment Gaseous Agents in Hazardous Rooms including High Value Rooms Standard 101 3 High Speed Water Spray (Deluge) Systems Low Level Ventilation Room Ventilation Explosion Relief Venting Smoke and Heat Venting Additional Fire Protection for Hazardous Rooms and High Value Rooms Detection Systems Detector Types Detector Quantities Equipment General Wiring Requirements Signaling Interfaces/Interlocks General Fiber Optic Infrared Detection Systems Manual Pull Stations Paint Color Change Cabinets General Fire Protection System Operations Releasing Control Panel Contractor Qualifications Spray Booth Hydrocarbon Detectors Painting Operations Paint Spray Rooms/Booths Clean Room Paint Shop Paint Mix Rooms Paint

3 Pots Located Outside of Paint Mix Rooms Flammable Liquids Storage Rooms Computer Control Room for Paint Mix Rooms Paint Laboratories Paint Sludge Rooms Paint Drying Oven & Uniprime Drying Oven Paint Conveyor Control Rooms Paint Uniprime Dip Enclosure Rooms Paint Uniprime Drying Ovens Paint Uniprime Control Rooms Additional Areas Shutdown Sequence of Equipment Standard 101 4 Spray Booth Main Sprinkler Waterflow Signal Spray Booth High Speed Waterflow Signal Spray Booth Air Supply House Waterflow Signal Spray Booth Eliminator Section Waterflow Signal Paint Shop Clean Room Waterflow Signal Water Borne Paint Systems Detector Types High Speed Water Spray (Deluge) Systems Gaseous Agent System Interlocks/Approved spray guns Powder Anti-chip Applications Detection and Suppression General Requirements Detection Fire Suppression Electrical Classifications Paint Auxiliary Recirculation Systems General Construction Sequence of Operations/Plan Submittal/Acceptance Testing of Completed Systems Platforms Construction of Spray BoothsStandard 101 5 Introduction Purpose The purpose of this standard is to provide minimum fire protection guidelines for fire safe design of new and renovated Painting and Powder Coating Operations.

4 The purpose of this standard shall not take the place of, but shall be in addition to Federal, State, Provincial or local fire safety requirements. The Authority Having Jurisdiction (AHJ) shall also be consulted. This Standard shall not be construed as detailed design criteria for the installation of new fire protection equipment or modification of existing fire protection systems, nor shall these Standards be used in place of equipment manufacturers specifications or test procedures. Refer to the latest version of CHRYSLER LLC Fire Protection Engineering Construction Standard No. 105 for more detail or requirements for general construction and equipment.

5 User This Standard has been developed for use by CHRYSLER Security Services, CHRYSLER LLC approved contractors, GRC Consulting Field Engineers, and local G4S Secure Solutions Site Security Managers in the performance of work associated with fire safety for painting and powder coating operations. Authorization This Standard is issued and revised by CHRYSLER Security Services. Suggestions shall be submitted to this department for review and possible action. Standard 101 6 Definitions General For the purpose of this standard, terminology is applied with definitions as follows: Acceptance Forms: Forms pre-approved by CHRYSLER LLC and GRC to record information and tests performed in order for a system to be considered acceptable and approved to be placed in service.

6 Air Supply House (ASH): Non-combustible enclosure located in penthouse or roof of paint shop. Contains gas or steam fired heater unit for providing tempered air to spray booth or building. Contains filters in a metal frame. Filters can be fire resistant type (Class A ) or combustible type (Class B ). Approved: Acceptable to the Authority Having Jurisdiction (AHJ) . Audible Alarm: A fire alarm device which produces a distinctive audible signal and is effectively heard above the ambient noise level per NFPA No. 72, Proprietary Protective Signaling Systems . Authority Having Jurisdiction (AHJ): Normally this refers to the local City Code Official.

7 The organization, office or individual responsible for approving equipment, an installation, or a procedure to meet statutory requirements. CHRYSLER LLC Corporate Fire shall be considered the AHJ unless directed otherwise. Bete Nozzle: A delivery nozzle used in conjunction with high-speed water spray systems in paint spray booths. By-pass Selector Switch: Control switches (located in the control panel cabinet or I/O panel of the EQP) that electrically bypasses process interlocks, suppression equipment, and power for testing or maintenance. Cabinet (NEMA-12): The lockable enclosure that houses & protects the electrical control equipment such as release control panels, power supplies, specialty modules.

8 Cla-Valve: The flow control valve that activates the paint booth high-speed (deluge) water spray system. Clean Room: The area between paint spray booths in which controls, operation observations, and fire protection control equipment is located. Clean-wall cabinet: A control unit enclosure for overhead and side bells that is located in the paint shop clean room area. Contractor: The Company contracted for the design, installation or construction of buildings, painting/powder coating systems, fire protection, etc. Corporate: CHRYSLER Security Services (CSS) members. Dip Switch: Switches which can be set manually on a device that affects certain actions.

9 The settings shall be per Manufacturer s requirements or as approved by the CHRYSLER LLC Corporate Fire Prevention Engineer. All settings shall be recorded on the As-Built drawings Down Commers: Flexible or rigid plastic tubing that can be connected to a Bete nozzle to direct the discharge into the water wash. They are utilized to test the operation of a high speed system without wetting down the automation in the spray zone. Initial tests of all zones must be by discharge through the Bete nozzles without down commers to ensure proper coverage. Tests must be witnessed and approved by Corporate and GRC. Dry Contacts: Contacts wired to a terminal block with no applied voltage for the purpose of indicating a change in status (signal or control wiring).

10 Standard 101 7 Dry Pipe Sprinkler System: A system employing automatic sprinklers attached to a piping system containing either pressurized air or nitrogen. When the pressure is released, the valve opens allowing water to flow into the piping system and out of the fused (open) sprinklers. This system is commonly used for below freezing environments. Galvanized pipe shall be used downstream of the dry pipe valve, except for ovens or other heated areas. ECARO: One trade name for fire suppression agent HFC-125. Eliminator Tank (also known as the scrubber tank): Tank located below the water wash section of a paint spray booth and is used to separate the air from the water.