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Coated - Industrial Textile Associates

Coated and Laminated FabricsPutting the industry in perspective itaClemson Coated Fabrics - May 9, 2000 Clemson Coated Fabrics - May 9, 2000 itaCoating and laminating is done andis involved in many industriesPaper, paint, packaging, textiles --among othersOur concern is Textile Coating and LaminatingCoating and laminating are Textile finishingprocesses designed to add or improve functionand to add value to a material and/or to createa material with specific properties. itaClemson Coated Fabrics - May 9, 2000 itaClemson Coated Fabrics - May 9, 2000 Coating: Polymer or elastomer, usually in viscous form, is applied directly onto the fabric and cured.

Coated and Laminated Fabrics Putting the industry in perspective ita Clemson Coated Fabrics - May 9, 2000

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Transcription of Coated - Industrial Textile Associates

1 Coated and Laminated FabricsPutting the industry in perspective itaClemson Coated Fabrics - May 9, 2000 Clemson Coated Fabrics - May 9, 2000 itaCoating and laminating is done andis involved in many industriesPaper, paint, packaging, textiles --among othersOur concern is Textile Coating and LaminatingCoating and laminating are Textile finishingprocesses designed to add or improve functionand to add value to a material and/or to createa material with specific properties. itaClemson Coated Fabrics - May 9, 2000 itaClemson Coated Fabrics - May 9, 2000 Coating: Polymer or elastomer, usually in viscous form, is applied directly onto the fabric and cured.

2 A variety of techniques are used. A bond-coat (adhesive) may or may not be : A pre-made or extruded film isbonded onto the substrate, generally withthermal or adhesive bonding. Curing isgenerally not and laminating can involvevirtually every Textile form: Fibers, Yarns, Fabrics (woven, knit or nonwoven) itaClemson Coated Fabrics - May 9, 2000 And many polymers/elastomers:Rubbers of all types (natural and synthetic),acrylic, vinyl, urethane, silicone, PTFE ..the list goes on and and laminating: Can be done for aesthetics or for function itaClemson Coated Fabrics - May 9, 2000 May be disposable (limited use) or durableCombinations of polymer and substrate are virtually endlessIn theory, combinations are chosen forspecific properties necessary to do the job.

3 ItaClemson Coated Fabrics - May 9, 2000In practice, combinations are chosen most often because they are available, inexpensive, or simply convenientMany techniques are used: Yarn coating Spread coating - many variants Dipping/Impregnating Calendering Extrusion coating/laminating Film to substrate bonding Combinations itaClemson Coated Fabrics - May 9, 2000 Coated and laminated textiles may be seen orunseen, decorative or functional, critical or anenhancement, simple or sophisticated, highvolume or specialized, inexpensive or costly. itaClemson Coated Fabrics - May 9, 2000 C/L systems and materials are versatileC/L fabrics are used virtually everywhereThe market is vast and fragmentedMaking accurate counting extremely difficultitaClemson Coated Fabrics - May 9, 2000 Clemson Coated Fabrics - May 9, 2000itaINFORMATION!

4 Everyone wants finite information -numbers! How big? How many pounds? How many yards? Who does what/how much? Where/what are the markets? Which markets are growing/declining?Clemson Coated Fabrics - May 9, 2000 itaAAAA pppppppplllliiiiccccaaaattttiiiioooonnnn 11119999999955551111999999998888 EEEESSSSTTTTIIIIMMMMAAAATTTTEEEE22220000 00005555%%%%CCCCAAAAGGGGRRRR 99995555---- 00005555$$$$ VVVV aaaalllluuuueeee2222000000005555 Agricultural741 817 1021 4944 Construction849 958 1266 4316 Clothing/Shoes - Technical Components647 697 824 7642 Geotextiles251 322 574 2656 Home Furnishing - Technical Components1439 1647 2259 9678 Industrial Applications 1523 1733 2344 11556 Medical1177 1301 1652

5 9526 Transportation1918 2071 2483 14365 Sport/Leisure237 275 390 2505 Packaging423 483 658 2915 Protective117 141 215 2227 Totals*9321 t 10445 t 13688 t $ 72,330 Environmental(Crosses several areas)167200 Source: David Rigby Associates , Manchester, UK/Messe Frankfurt, Frankfurt, Germany, 1997/ita estimatesNOTE: 1995 $ volume was $49,963 million. * Totals slightly off due to roundingTable - 1 Textile volume (tons) and growth by application 1995-2005and Dollar value by application 2005 Coated and laminated fabrics areused in all the listed areas!

6 C/L materials cut across allindustry segments! itaClemson Coated Fabrics - May 9, 2000 Agriculture Construction Clothing itaClemson Coated Fabrics - May 9, 2000 Bulk containersFencingSeed/crop coversBagsShade materialsIrrigation systemsPond linersIrrigationHosesSafety fencingWind coversConcrete curingSafety vestsHosesConveyer BeltingTruck coversDrainage ditchesSubstrate preparationArchitectural structuresShoe uppers and liningsArtificial leather/bags/beltsRainwearGarment liningsBacking/stiffenersWater/stain repellantsCombining different materialsGlovesHats Geotextiles Home Furnishings Industrial itaClemson Coated Fabrics - May 9.

7 2000 Settling pond linersIrrigation linersLandfill liners & coversSoil stabilizersErosion barriersUpholsteryTrimCarpet backingDrapery backingBedding Artificial leatherConveyor beltsFiltrationBarrier materialsField coversAbrasive backingMechanical rubber goods Medical Transportation Sport/Leisure itaClemson Coated Fabrics - May 9, 2000 Barrier materialsImplantsBandagesProsthetic devicesGlovesIncontinence materialsUpholsteryBody bagsHygiene productsSeating/Trim forautomotive, trucks, aircraft, busesHoses/BeltsTiresHeadliningSeatingCa rpetingAirbagsTruck coversAthletic shoesArtificial leather/bags/beltsRainwearBackpacksTents Exercise matsExercise equipmentBallsSeatingField Covers Packaging Protective itaClemson Coated Fabrics - May 9, 2000 Bulk containersHouse WrapLumber WrapGas holdingBarrier packagingLiquid bulk storage/haulingWaterproof materialsGlovesCut/slash resistant materialsApronsClean roomChemical/haz-mat suitsFootwearSpace suits itaClemson Coated Fabrics - May 9, 2000 May be disposable (limited use) or durableCoating and laminating.

8 Can be done for aesthetics or for function itaClemson Coated Fabrics - May 9, 2000 Textile Form 19951998 ESTIMATE2005 %CAGR 95- 05$ Value2005 Yarns/Fibers9321 10445 13688 37593 Fabrics3406 36134096 29865 Composites1492 17572581 9156 Other Textiles 1917 21252711 14058 Totals9321 t 10445 t 13688 t $ 72,330 Source: David Rigby Associates , Manchester, UK/Messe Frankfurt, Frankfurt, Germany, 1997/ita esstimates Table - 2 Textile volume (tons) and growth by product type 1995-2005 and Dollar value by product type for 2005 itaClemson Coated Fabrics - May 9, 2000 RRRR eeeeggggiiiioooonnnn11119999999955551111 999999998888 EEEESSSSTTTTIIIIMMMMAAAATTTTEEEE22220000 00005555%%%%CCCCAAAAGGGGRRRR 99995555---- 00005555$$$$ VVVV aaaalllluuuueeee2222000000005555W.

9 Europe2367 2571 3111 15733E. Europe296 359 563 3261N. America3057 3292 3886 18923S. America280 318 428 2271 Asia2696 3147* 451 136 179 904 Rest of World 505 622 1011 5371 Totals9321 t 10445 t 13688 t $72,330 Source: David Rigby Associates , Manchester, UK/Messe Frankfurt, Frankfurt, Germany, 1997/ita estimeates Takes into account significant downturn in Asian Market 1998 Table - 3 Textile volume (tons) and growth by region 1995-2005and Dollar value by region 2005 CCCC aaaatttteeeeggggoooorrrryyyy111199999999 8888 EEEESSSSTTTTIIIIMMMMAAAATTTTEEEE11119999 999966661111999999992222 GGGG rrrroooowwwwtttthhhh1111999999992222---- 1111999999996666 Coated Fabrics, not rubberized 2133 1, Coated , including expanded vinyl coated918 25%Other c/l fabrics and Coated yarns 1083 25% Coated fabrics, not rubberized, * 132 22% not specified by kind Source.

10 Bureau of Census, Annual Survey of Manufacturers, 1996/ita estimeatesTable - 4 Value ($millions) of Shipments for SIC 2295 Coated Fabrics, not rubberizedDollar value/growth 1992-1996 itaClemson Coated Fabrics - May 9, 2000 IIII tttteeeemmmm1111999999999999 EEEESSSSTTTTIIIIMMMMAAAATTTTEEEEAAAA nnnnnnnnuuuuaaaallll GGGG rrrroooowwwwtttthhhh RRRR aaaatttteeee 00003333//// 99998888 Coated Fabrics Motor Non-auto Protective Book Awnings, Tents, Source: Adapted from a study by The Freedonia Group, Inc.


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