COMPACT MULTIPOLE CONNECTORS - Cables

1 COMPACT MULTIPOLE CONNECTORSNo reproduction or use without express permission of editorial or pictorial content, in any reserve the right at all times to modify and improve specifications without any Table of ContentsGeneral production 2 Main characteristics and and s push-pull self-latching connection series production of shell materials, degrees of protection (IP code)..5 Selection of contact types (crimp, print, fibre optic)..6 Interconnections ..8 Part numbering system ..9 Part section showing internal housing models ..11 Watertight PCB for Fibre configuration ..18 Housings, contacts, cable ..21 LEMO F1 ECU systems CONNECTORS ..22 Crimp contacts ..24F7 fibre optic washers, hexagonal nuts, notched nuts ..25 Conical nuts ..26 Caps ..28 Heatshrink boot, insulating washers ..29 Spanners, taps, manual and pneumatic crimping tools ..30 Positioners, extractor for crimp contact ..31 Banding tool, retention testing tool.

2 32 Complete workstation for F7 fibre optic tool, epoxy curing oven, polishing tool ..32 Fibre inspection microscope, microscope adaptor, F7 contact alignment device nut torque ..33 Fixed socket with straight print contact ..34 Fixed socket with elbow print contact ..35 Outer ..37 Electrical contact ..38 Test voltage ..39 Rated current ..40 Assembly instructions ..41 Technical safety Optic Drilling PanelsAll audio-video and HDTV applicationsAdaptorsFor BNC, C, UHF, N, CINCH, GEN-RADIO connectorsFor TNC, SMA connectorsAccessoriesInsulator for crimp contacts Crimp contactsCoaxial contactsTriaxial contacts Fibre optic contactsFluidic contactss CapsBend relief Heatshrink boot Washers NutsToolingAssembly tool Crimping tools Positioners Extractors Banding tool Fibre optic termination workstation and toolsOn requestConnectors with special housingSpecial mixed configurationCustom designAssembly onto cable CONNECTORS , accessories and tools found in this Production ProgrammeConnectorsUnipole from 2 to 150 AmpsCoaxial 50 and 75 Coaxial 50 (NIM-CAMAC)

3 Coaxial 50 for frequency 12 GHzMulticoaxial 50 and 75 MULTIPOLE from 2 to 68 contactsMultipole up to 106 contactsHigh Voltage 3, 5, 8, 10, 15, 30 and 50 kV ccMulti High Voltage 3, 5, and 10 kV ccTriaxial 50 and 75 QuadraxMixed: High Voltage (HV) + Low Voltage (LV)Mixed: Coax + LV and Triax + LVThermocouple and multithermocoupleFibre optic singlemode and multimode Multi Fibre optic Mixed: fibre optic + LVMixed: fibre optic + HV + LVFluidic and MultifluidicMixed: fluidic + LVSubminiature Miniature Sockets for printed circuit boardRemote handling shell Watertight socketHermaphroditic shellRectangular connectorsSealed (pressure and/or vacuum) socketPlastic shell With aluminium outer shellWith stainless steel outer shellWith microswitchStandard01 / 00 (unipole)00 (NIM-CAMAC)05 / R0 / 1D0S to 6S0A / 4A / to 6E3T4 MKeyed00 ( MULTIPOLE )0B to 5B2G / 5 GKeyedWatertightCompactkeyed0K to 5K2N to 5 NScrew030V to 5V0W to 5W2U to 5U0M-1M-2 MStepped insertStepped insert or cylindricalScrewKey or stepped insert Solder crimp or printStepped insert or cylindricalKey (G)or other key-way codeKey (N)

4 Or otherkey-way codeSolder or printSolder, crimp or printCrimp or printCylindricalMetal or plasticMetal or plasticMetalPush-PullMain Characteristics and TypesFF to 5 FHermaphroditicSH / MHMetalMetalRectangularRR / 0R / 1 RKey G or ACrimp or printRectangularPlasticStepped insertHermaphroditicshellSolder, crimp or printMultipole,coaxial, triaxialCoaxial, triaxial, unipole, multipoleHV, quadrax, fluidic, thermocoupleMultipole, fibre optic,HV, fluidic, thermocoupleMultipole, fibre opticMultipole, HV,coaxial, fluidicLV + coax,LV + triax, LV + FO, LV + fluidicLV + coax, LV + HVLV + coax, LV + triax, LV + HV, LV + FO, LV + fluidicLV + F OLV + coax,LV + H V, LV + fluidic 030V to 5V0W to 5W2U to 5U0M-1M-2M 0K1K2K3K4K5K2N to SeriesUnipoleCoaxial 50 Coaxial 75 MultipoleHigh VoltageTriaxial 50 Triaxial 75 QuadraxMulti HVMulti CoaxialMixed HV+LVMixed Coax+LVMixed Triax+LVFibre OpticMulti Fibre OpticMixed FO+LVFluidicMulti fluidicMixed fluidic+LVThermocouple0E1E2E3E4E5E6E3T4 MTypesStandardWatertightKeyedKeyedwatert ightRectangularScrewSeries and Types 000B1 BXB2B3B4B5B2G5 GRR0R1R Note.

5 = included in this catalogue, = available but not included in this FF0F1F2F3F4 FLF5 FCompact keyed4 s Push-Pull Self-Latching Connection SystemThe LEMO self-latching system allows the connectorto be mated by simply pushing the plug axially firmly latched, connection cannot be broken bypulling on the cable or any other component partother than the outer release required, the connector is disengaged by asingle axial pull on the outer release sleeve. This firstdisengages the latches and then withdraws the plugfrom the self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolutesecurity against vibration, shock or pull on the cable, and facilitates operation in a very limited range (mm) Series Production 131618252734 Number ofLV contacts3, 42, 3, 4, 53, 5, 7, 822, 30406850, 55, 64, 662 2 + 4 LVNr of FOcontacts 1)multimixedNote:1)For cable ranging from to mm in , 8, 10,12, Selection of shell materialsAluminium alloyThe aluminium alloy outer shells find numerous applicationswhere light weight is a predominant factor; such as in theaeronautics and space industries, and for portable andmobile are made of high mechanical strength alloy (Alu -minium alloy).

6 Connector shells are protected by a conduc-tive anthracite grey coloured nickel a standard latch sleeve are made of special bronze orbrass, this material offer excellent performances for most ofthe very demanding vibrating situation we recommand theuse of special latch sleeve in beryllium copper alloy. Theseparts have an electrolytic nickel a standard gaskets are made of fluororubber material has excellent resistance to metallic componentsDegrees of protection (IP code)IEC 60529 outlines an international classification systemfor the sealing effectiveness of enclosures of electricalequipment against the intrusion into the equipment offoreign bodies ( , tools, dust, fingers) and moisture. Thisclassification system utilizes the letters IP (IngressProtection) followed by two : IP 64 = IP64IP letter code1st digit2nd digitDegrees of protection - First digitThe first digit of the IP code indicates the degree that per-sons are protected against contact with moving parts andthe degree that equipment is protected against solidforeign bodies intruding into an No special protection1 Protection from a large part of the body such as handor from solid objects greater than 50 mm in diameter2 Protection against objects not greater than 80 mm inlength and 12 mm in diameter3 Protection from entry by tools, wires, etc.

7 , with a dia-meter or thickness greater than mm4 Protection from entry by solid objects with a diameter orthickness greater than mm5 Protection from the amount of dust that would interferewith the operation of the equipment6 Dust-tightDegrees of protection - Second digitSecond digit indicates the degree of protection of theequipment inside the enclosure against the harmful entryof various forms of moisture ( dripping, spraying, sub-mersion, etc.)0 No special protection1 Protection from vertically dripping water2 Protection from dripping water when tilted up to 15 3 Protection from sprayed water4 Protection from splashed water5 Protection from water projected from a nozzle6 Protection against heavy seas, or powerful jets of water7 Protection against temporary immersion8 Protection against complete continuous submersion inwaterSealing resinAn epoxy resin is used to seal both watertight andvacuumtight socket and coupler general, most metallic components are manufactured inbrass.

8 However, bronze or beryllium copper are usedwhere good elasticity is required (for example: earthingcrown). Depending on the application, these parts haveelectrolytic nickel brass outer shells have a chrome nickel-plated sur-face which ensures very good protection against industrialatmosphere, salt air and most corrosive case of brass shell standard latch sleeves are made ofspecial bronze or standard gaskets are made of silicone rubberMQ/MVQ. This material has excellent weather resistanceand a wide temperature CharacteristicsUL RecognitionLEMO CONNECTORS are recognized by the Underwriters Laboratories (UL). The approval of the complete system (LEMO connector, cable and your equipment) will be easier because LEMO CONNECTORS are connector specifications conforms the requirements of the RoHS directive (2011/65/EU) of the EuropeanParliament and the latest amendments.

9 This directive specifies the restrictions of the use of hazardous substances in elec-trical and electronic equipment marketed in A A C CFig. 1 A C A CFig. 2 Conductor strandedAWG strandedSection (mm2) ) ) A CForm(mm) (mm) per detailed range of conductor dimensions that can becrimped into our contacts is given on the table at right. Seealso the section on tooling (pages 30 to 33).Note:Fr = mean contact retention force in the insulator (according to IEC60512-8 test 15a).Note:1)for a given AWG, the diameter of some stranded conductor designs is larger than the solder cup diameter. Make sure that the maxi-mum conductor diameter is smaller than of contact typesCrimp contactsThe crimp contacts are designed to be crimped with thestandard four indent method according to MIL-C-22520F,class 1, type are provided in two forms: with a standard crimpbarrel for large conductors (see fig. 1), or with a reducedcrimp barrel for smaller conductors (see fig.

10 2).Fr(N)Print contacts A C C ALLstraight CL AelbowPrint contacts are available in straight or elbow versionsfor certain connector types. Connection is possible by sol-dering on flexible or rigid printed circuit print contacts are gold-plated which guaranteesoptimum soldering, even after longterm storage. Print elbow contacts include a tinned copper wire crimpedinto a contact. L dimensions and C are detailed in the section on modeldescription (elbow: L = 2 mm).Conductor strandedAWG strandedSection (mm2) ) A CForm(mm) (mm) per (N)Fibre Optic contactsThe new miniature F7 fibre optic contact is available for usewith single-mode or multi-mode fibres of the followingsizes; 9/125, 50/125 and are designed with the IEC standard mm dia-meter ceramic ferrules. After mounting on the cable, thecontact is very easily installed in the connector insulator,the particular shape of the contact body retains it in theinsulator.