Compressed Air Filters - Kaeser

1 Compressed Air FiltersKaeser Gives You the Air Quality You RequireAmbient air contains contaminants that are drawn into the compressor. These contaminants are concentrated during compression and find their way into thecompressed air system. A typical Compressed air system is contaminated withabrasive solid particles such as dirt, rust and pipe scale, compressor lubricants,condensed water droplets, and oil and hydrocarbon Compressed air systems increase operating costs by robbingthe air system of useful power. This results in reduced efficiency, damaged air-operated equipment, higher maintenance and repair costs, reduced productioncaused by downtime, and increasedproduct properly sized and selected Kaeser filter (s) in conjunction with theappropriate dryer will remove these will allow the compressedair system to deliver the quality of air required for the particular applicationwhether it s plant air, instrument air, or breathing Performance Filters and SeparatorsDesigned and developed using the latest innovations and manufacturingtechniques, Kaeser filter housings are designed with larger flow areas to ensurelow pressure drop and to provide easier installation, operation and result is consistent product quality while minimizing operating Reduces the Cost of Compressed AirKaeser Filters remove more contaminants with less pressure drop.

2 Compare theoperating pressure drop of competitive brand Filters and remember, for everyextra 2 psi of pressure drop, power requirements increase by 1%.With a complete selection of application-specific filter types, sizes, technicalservice and support, Kaeser offers a customized solution for all of yourcompressed air quality corrode and damage air-oper-ated equipmentAny contaminants that are not filtered fromthe compressor will eventually wind up in the machinery or end productAll ambient air contains harmful particulatesand contaminantsSuperior Filtration for IncreasedProductivityWhat happens when youdon t use an air filter ?Standard Features and BenefitsModular Housings for Flowsup to 780 scfm Manufactured from top qualityaluminum and steel Epoxy powder coated (interior andexterior) for added durability and corro-sion resistance All filter types fit same size housings 1/8 turn bayonet head to bowl connec-tions for easy access (20 to 170 scfm)

3 Threaded connection for 250 scfm andup Optimized air flow through housing minimizes pressure drop The tapered housing and non-turbulentlower filter zone prevents condensatefrom being picked up by the air flow Audible warning if disassembly attempt-ed while housing under pressure Wall mounting brackets availableEnhanced Performance Latest filter media technology results inhigher efficiencies and lower Delta P Additional filter types for extra criticalapplications 150 F maximum inlet temperature 250 psig maximum working pressure(pressure vessels, 225 psig) Push-on element for quick, reliablereplacement Coalescing Filters have new horizontal-web fiber structure Optimum filter efficiency even at lowairflow of up to five percent of nominalflow filter element seals to filter head Stainless steel support sleeves, oil andacid resistant coated collars and endcapsDelta P Slide IndicatorEnsures economical operation by chang-ing color when filter element requiresreplacement.

4 Fitted as standard on filtersup to 60 scfm (excluding KVA).Color Coded ElementsAllows easy identification. Elements aredesigned using the latest mediainnovations and manufacturing Automatic DrainReliably discharges collected condensate(excluding KVA and KFS 250 and above).Delta P GaugeLarge, easy-to-read dual gauge facesallow housings to be mounted in any flowdirection. Fitted as standard on filtersfrom 100 scfm and up (except KVA).Modular ConnectionsSpace-saving design allows housings tobe connected in series without additionalpiping. Liquid Level IndicatorVisually monitor liquid level and verifydrain OptionsFilter Monitor Microprocessor control and LCD display Indicates optimum element replacementbased on:- operating time- differential pressure- filter type filter replacement warning Continuously measures differential pressureFilter Connection SetQuickly isolates condensate drain for easymaintenance without interrupting air Non-wearing electronic probe does nothave moving parts Reliably discharges condensate, but notcostly Compressed air Self-checking electronics with automaticalarm test button, and voltage free alarmcontact LEDs for power supply and alarm112332 Potential Energy Savings with filter MonitorFilter AccessoriesOther Clean AirTreatmentProductsKaeser s Secotec Refrigerated Air Dryers are offered for capacities from 20 to 520 scfm.

5 The cycling control providesmaximum efficiency by utilizing a thermal mass medium forstorage. Kaeser s Desiccant Air Dryers (KAD, KED, KBD) provideextremely dry air for applications requiring complete water andwater vapor removal. Dew points achieved are as low as -100 F. Sigma AirManagercombinesthe benefits of amodern industrialPC technology withInternet technology to provide unparalleledcompressor control, monitoring and software provides enhanced reporting andenables end users to control air system operationfrom any s AquamatandCondensateFilter (KCF)automaticallyremove oil fromcompressorcondensate. This allows for easy and economicaldisposal of Compressed air condensate in an envi-ronmentally responsible way. The low maintenancesystem requires no electricity for s AutomaticDrainslike theAutomatic MagneticDrain (AMD)(shown, right) andthe award-winningEco-Drain (shown, left) provide reliability andreduce maintenance.

6 Timed Electric TrapsandAutomatic Drain Trapscomplete our compressedair treatment product ModularMembrane Dryers (KMM)provide a dew pointsuppression withoutrequiring any externalpower or regularmaintenance. These dryersare well suited for point ofuse applications and are easy to install with simplepiping connections. Wall Mounting BracketAvailable for housings from 20 through 780 scfmRemote Indication Differential Pressure GaugeAvailable for housings from 20 through 780 scfmManual Drain andExternal DrainAdapterAvailable forhousings from 20through 170 scfmManifold Connector KitAvailable for housings from 250 through 780 scfm (Threaded-type head)Modular Connector KitAvailable for housings from 20 through 170scfm (Bayonet-type head)Note 1: All Kaeser Rotary Screw Compressors have built-in aftercoolers.

7 However, for equipment withoutan aftercooler or where the discharge temperature is 110 F or higher, an aftercooler should bepositioned at the location filter elements should be replaced at 10 psid (red area of Delta P gauge) or annually,whichever occurs first. KVF filter elements should be replaced after 1,000 hours of operation or annual-ly, whichever occurs first. Kaeser recommends processing condensate through the Aquamat which safe-ly and economically disposes of the environmentally threatening oil/water mixture. KPF is offered in areverse flow version (KPF-RF) for cold regenerative desiccant dryers. Consult factory for 1 Global StandardsISO was developed in 1992 byISO (International Organization forStandardization) to help facilityengineers specify Compressed airquality globally with Quality Classes for solid particulates, humidity and classes provide an internation-ally accepted unit of measure.

8 Atypical pharmaceutical plant, for exam-ple, would have a Compressed airspecification of ISO Quality This is equivalent to micronparticulate filtration, -40 F (-40 C)dew point, and ppm ( ) oil Particle Size(microns)as QualityClasses0123456 MOISTUREDew Point C Fas specified-70-94-40-40-20-43387451050 OILL iquid and Gasmg/m3ppmw/was >5>4 QualityClasses0123456 Typical Air Treatment ConfigurationsISO Quality ClassesEngineering DataSizing1 - Internal Automatic Drain, Delta P Slide Indicator, Liquid Level - Internal Automatic Drain, Delta P Gauge, Liquid Level - Internal Automatic Drain, Delta P - Manual Drain, Delta P Gauge, Liquid Level Indicator(For automatic draining, optional external drain is available).5 - Manual Drain, Delta P Gauge (For automatic draining, optional external drain is available).

9 6 - Manual Drain, liquid Level Indicator (Drain trap not required).7 - Manual Drain (Drain trap not required).8 - Plugged Drain Port, Delta P Gauge & Installation Kit (For automatic draining, optional external drain is available).9 - Plugged Drain Port (Installation of a manual drain is recommended).Note: Maximum inlet temperature is aarree ssuubbjjeecctt ttoo cchhaannggee wwiitthhoouutt find the maximum flow for a filter size at pressures other than 100 psig, multiply the rated flow by theCorrection Factor corresponding to the minimum pressure at the inlet of the filter . Do not select Filters bypipe size. Use flow rate and operating InletPressure (psig)Correction Flow @100 psig(cfm)ConnectionSize(in.)Standard Featuresof (psig)DimensionsW x H(in.)

10 Weight(lbs.)KFSKPFKORKOXKVFM odular Type Housing( filter Type) - 20201/2 NPTF1111625041/4x 81/45( filter Type) - 35351/2 NPTF1111641/4x 111/48( filter Type) - 60601/2 NPTF1111641/4x 131/29( filter Type) - 1001001 NPTF2222651/4x 151/210( filter Type) - 1701701 NPTF2222651/4x 193/411( filter Type) - 25025011/2 NPTF4222661/2x 2311( filter Type) - 37537511/2 NPTF4222661/2x 271/212( filter Type) - NPTF5333773/4x 311/428( filter Type) - 311/428( filter Type) - 62562521/2 NPTF5333773/4x 3733( filter Type) - 78078021/2 NPTF5333773/4x 4338 Pressure Vessel( filter Type) - 1000P10003 NPTM8888922516 x 4891( filter Type) - 1250P12503 NPTM8888916 x 4891( filter Type) - 1875P18753 NPTM88889161/4x 49120( filter Type) - 2500P25004 Flange8888920 x 521/4179( filter Type)