COMPRESSOR FIELD GUIDE - Emerson Electric

1 COMPRESSORFIELD GUIDEA quick reference guidefor everything you need toContentsManufacturing FacilitiesNomenclature/NameplatesProduct FamilySupportRefrigerants & OilsCopeland MobileCompressor CutawayImages & Information7643215 Copeland Mobile1 CopelCopelMobCopelMobCopelPrevHomeMain MenuStatus: OEM ProductionSelect below for further informationMechanicalElectricalPerforman ceDiagnosticsCross ReferenceNomenclatureBill of MaterialsService PartsWiring DiagramsContact UsTechnical InformationUser OptionsReset RegistrationZR42K3-PFVC opeland MobileCopeland Mobile App (July 31, 2014) The Copeland Mobile smartphone app provides on-the-go access to Emerson Climate Technologies Online Product Information (OPI) database for Copeland COMPRESSOR specifi cations.

2 This database includes both air conditioning and refrigeration products used in a variety of HVACR & OilsRefrig&OilRefrig&OilRefrig2 refrigerant & OilsRefrigerant overviewThe following is a quick overview of the most common refrigerants used in the HVACR industry. Access to more detailed information can be obtained by visiting: A common sense approach to servicing your systemAlong with prohibiting the production of ozone-depleting refrigerants, the Clean Air Act also mandates the use of common sense in handling refrigerants. This includes recovering, recycling, and reclaiming, and by reducing leaks. The Clean Air Act outlines specifi c refrigerant containment and management practices for HVAC manufacturers, distributors, dealers and.

3 & OilsOften referred to by a brand name, such as Freon As of 2010, R-22 was discontinued for use in new air conditioning systemsBy 2015, the use of R-22 must be reduced by 90% in the is a hydro-chlorofl uorocarbon (HCFC) that contributes to ozone depletionR-410aRefrigerants & OilsOften referred to by a brand name such as Puron , Suva 9100, or Genetron AZ-20 Has been approved for use in new systemsIt is a hydro-fl uorocarbon (HFC) that does not contribute to ozone depletionR- 410a operating pressures are more than 50% higher than R- 22 and r - 410a systems require components capable of working at these higher pressuresR- 410a has become the new standard for residential air conditioning systems and is the most common refrigerant for new light commercial unitary air conditioning systemsR-407cOften referred to by a brand name such as Suva 407C or Genetron 407C407C is a hydro-fl uorocarbon (HFC)

4 That does not contribute to ozone depletionOf the higher temperature HFC options, 407C most closely matches the operating characteristics of R-22It is a high-glide refrigerant with lower effi ciency, but provides the simplest conversion from R-22 due to its similar pressuresRefrigerants & OilsR-134aWidely used in many commercial air conditioning and refrigeration systems globallyIt is a hydro-fl uorocarbon (HFC) that does not contribute to ozone depletion; also thefi rst non-ozone-depleting fl uorocarbonrefrigerant to be commercializedIt is a single-component refrigerant with no glide, featured in many large commercial screw chillersRefrigerants & OilsImportant DatesJanuary 1, 2010: The Montreal Protocol does not allow manufacturers to produce new HVAC systems containing 1, 2015: The must reduce its consumption of R-22 by 90%.

5 January 1, 2020: Chemical companies will no longer be allowed to manufacture R-22 to service existing & OilsWith the introduction of HFC refrigerants as alternatives to CFC and HCFC refrigerants, the question of the proper oil to use still comes up. The generally preferred oil for use with HFCs is a polyol ester (POE) that has an additive package for refrigeration applications. Mineral Oil (MO) is not recommended, because oil return is considered to be here to see our approved refrigerants and lubricants for Copeland compressorsSupport3 CopeSuppCopeSuppCopeCopeland SupportScan the QR codes and easily source the information you need or find answers to ConnectionGateway to the latest products, tools and support you need to stay connected on the LocatorLocate an authorized Emerson wholesaler in your ConversationsHVARC insights from Emerson industry expertsAC & Heating ConnectA website developed as an easy to understand resource for homeowners, commercial end-users and contractors that provides useful tools for improving business and communicating with customers.

6 Products4 ProdFamilProdFamilProdProduct familyResidential and Light Commercial COMPRESSOR Line-upProduct Family Residential and Light CommercialEmerson Climate Technologies provides a full-line of Copeland Scroll residential compressors that are:R- 410a readyOptimized for 13+ SEER applicationsBuilt around a unique technology that wears in and not outThey include the latest advances in Copeland Scroll technology featuring:20 major design improvementsBreakthroughs in protectionProven reliabilityImproved efficiency Low sound levelsProduct familyResidential and Light Commercial CompressorsApplications16+ SEER high efficiency air conditioners and heat pumpsSize (HP)2 - 5 ModulationCopeland Scroll Variable Speed 20%120%CAPACITYM odulation RangeProduct Family Residential and Light CommercialProduct familyResidential and Light Commercial CompressorsApplications15-16 SEER systems and heat pumpsSize (HP)

7 1 - 5 ModulationCopeland Scroll Two-stage65%100%CAPACITYM odulation RangeProduct Family Residential and Light CommercialProduct familyResidential and Light Commercial CompressorsApplications14+ SEER air conditioning and heat pumpSize (HP)1 - 5 Fixed CapacityCopeland Scroll (ZPK6)Product Family Residential and Light CommercialProduct familyResidential and Light Commercial CompressorsApplications13-14 SEERair conditioning and heat pumpSize (HP) - 5 Fixed CapacityCopeland Scroll (ZPK5)Product Family Residential and Light CommercialProduct familyResidential and Light Commercial CompressorsApplications13-14 SEERair conditioningSize (HP) - 2 Fixed CapacityCopeland Scroll (ZPKA)Product Family Residential and Light CommercialScroll vs.

8 RotaryProduct Family Scroll vs. RotaryScrollRotaryMin Ambient (heat pumps)-30 to -10F 0 to 12F Recommendation: Use scroll for more reliable and efficient heat pump operationScrollRotaryMax Ambient (heat pumps)120 to 125F 115 to 120F Recommendation: Use scroll for areas that reach 100F + degrees to avoid loss of AC serviceLine Set & Vertical Rise Limits150/50 ft100/50 ftRecommendation: Use scroll for applications requiring long line sets and/or vertical risesScrollRotaryReliability Testing Under High Load (Drives can mitigate some of this concern)Ran for 2,000+ hrs of extreme testingFailed at 1,000 hrs of extreme testingRecommendation: Use scroll to ensure reliable operation, especially in hot climatesProduct Family Residential and Light CommercialResidential and Light Commercial CompressorsApplicationsAir conditioning service, refrigeration and exportSize (HP) - 5 Fixed CapacityCopeland CR SeriesProduct familyProduct Family Large CommercialLarge Commercial CompressorsOur Copeland Scroll commercial compressors offer the most advanced scroll technology available to support your commercial air-conditioning needs, including.

9 Widest R- 410a selection availableModel ranges from 2 - 60 HP in singles Tandems up to 80 HP Product Family Large CommercialLarge Commercial CompressorsApplicationsCommercial rooftop applications for schools, hospitals, theaters and restaurants with widely varying loadsIndustrial air driers, chillers and precision cooling equipmentAvailable in tandem configurationsSize (HP)3 - 30 ModulationCopeland Scroll Digital 10%100%CAPACITYM odulation RangeProduct Family Large CommercialLarge Commercial CompressorsApplicationsLight commercial and commercial air conditioning, heat pump, rooftop and chiller applicationsAvailable in tandem configurationsSize (HP) - 15 ModulationCopeland Scroll Variable Speed20%130%CAPACITYM odulation RangeProduct Family Large CommercialLarge Commercial CompressorsApplicationsLarge commercial rooftop air conditioning and chiller applicationsAvailable in tandem/trio configurationsFixed capacityCopeland Scroll 30-60 HPProduct Family Large CommercialLarge Commercial CompressorsApplicationsCommercial rooftop air conditioning and chiller applicationsAvailable in tandem configurationsFixed capacityCopeland Scroll 20-25 HPProduct Family Large CommercialApplicationsCommercial rooftop air conditioning and chiller applicationsAvailable in tandem/trio configurationsFixed capacityCopeland Scroll 7-15 HPLarge Commercial

10 CompressorsProduct Family Large CommercialApplicationsCommercial rooftop air conditioning and chiller applicationsAvailable in tandem configurationsFixed capacityCopeland Scroll 9-10 HPLarge Commercial CompressorsLarge Commercial CompressorsApplicationsLight commercial rooftop air conditioning and chiller applicationsAvailable in tandem configurationsFixed capacityCopeland Scroll 5-8 HPProduct Family Large CommercialProduct familyCoreSense Technology for Air ConditioningBenefitsActively protects Copeland Scroll compressors from critical failureUses the COMPRESSOR as a sensor for system healthFive system alert codesData port for fault history downloadReduces FIELD failures and warranty claimsApplicationsResidential and light commercial air conditioning and heat pumpsResidential and light commercialCoreSense DiagnosticsProduct Family CoreSense Technology for Air ConditioningProduct familyCoreSense Technology for Air ConditioningBenefitsActively shuts down the COMPRESSOR when critical system faults are detectedSix diagnostic codes enable greater speed and accuracy of troubleshootingStores system and fault history for downloadReduces callbacks and provides homeowner peace-of-mindSame wiring as traditional contactorApplicationsResidential and light commercial air conditioning and heat pumpsSuperior replacement for single or two pole contactorsResidential and light