Transcription of COMPRESSORS (03- )
1 241 ,allcompressorsoperateasthepumptokeepthe refrigerantcirculatingandtoincreasethere frigerant (YorkStyle)compressorsareknownasreciproc ating, ,Ford,GM,Sanden, (lowside)anddischargeside(highside)ports areusuallystampedwiththeletters S or D (03- )SectionV:TableofContentsCompressorsBLIS SFIELD(Tecumseh)seeT/CCICCI(YORKSTYLE) ,Manifolds, (seeSeltec/Valeo) ,326 GMHARRISON/FRIGIDAIREA6 ,HR6HE, ..259R4 ..26010S17S,10S,20F(seeDenso) ,326 ICE(seeSeltec/Valeo) , , , (seeSeltec/Valeo)T/CCI(YORKSTYLE) , (seeT/CCI)ZEXEL(seeSeltec/Valeo)COMPRESS ORRELATEDITEMSC onversionBracketKits(03- ).. (17- )..560 PressureReliefValves(03- )..326 ServiceValves(08- )..435 ShaftSealKitsandGasketKits(02- )..324,326242 2012 TruckAirPartsNOTES:1) )Providedthatnomajoroillosshasoccuredint hesystem,addthefollowingamountofoilforea chcomponentreplaced:a.) ) ) ) ) ) Hose-NONE( ).
2 G.) ) , )Modelswithalumunumfittings(monolithiche adtypeOV) (typeCT,CV,CVF,CH,andHT) )Somenewcompressorsaresuppliedwithoutoil . (Anorangewarningtagwillusuallyaccompanyt hecompressor). ) OilP/N Type OilP/N Additional MeasureStyleCapacity Oil-R12 R-12 OilR134a R134a Notes ToolCOMPRESSORLUBRICATIONSPECIFICATIONSC HARTT oconvertcctoounces, n/a PAG46 17-3411 2 3 FordScroll4-6oz.(5) n/a n/a PAG46 17-3411 2 3 FrigidaireA610to11oz. 525visc. 17-3000 PAG150 17-3412 1,2,5 3 FrigidaireR45-1/2to6-1/2oz. 525visc. 17-3000 PAG150 17-3412 1,2,5 3 FrigidaireDA6,HR6,HR6HE,HD6,HT6,HU6,V5 8oz. 525visc. 17-3000 PAG150 17-3412 1,2,5 3 FordFS6/6E17110oz. 500visc. n/a PAG46 17-3411 2,5 3 FordFX15/FS10;FS186to7oz. 500visc. n/a PAG46 17-3411 2,5 3 SandenSD508,SD508HD,SD5H09seenote(6) 525visc. 17-3000 PAG/SP15 17-3422 2 15-3084 SandenSD510,SD5H14,SDH14 HDseenote(6) 525visc.
3 17-3000 PAG/SP15 17-3422 2 15-3084 SandenSD709,SD7H15HD,SHDseenote(6) 525visc. 17-3000 PAG/SP15 17-3422 2 15-3084 Seltec/TamaDKS13CH/TM136to6-1/2oz.(4) FREOL n/a PAG46 17-3411 1,2 3 Seltec/TamaDKS15BH/TM156oz.(4) FREOL n/a PAG46 17-3411 1,2 3 Seltec/TamaDKS16H/TM168-1/2oz. FREOL n/a PAG46 17-3411 1,2 3 Seltec/TamaDKS26 525visc. n/a PAG46 17-3411 1,2 3 n/a PAG46 17-3411 1,2 3 TecumsehHG100011oz. 525visc. 17-3000 ESTER 17-3415 1,2 15-3023T/CCI/York210,ER210,ET210/ES21010 to14oz. 525visc. 17-3000 PAG100 17-3415 1,2 15-3023T/CCI/YorkET21210to14oz. n/a n/a PAG100 17-3415 1,2 15-3023 CompressorsSectionV:Illustrated243 2012 TruckAirPartsSectionV:IllustratedCompres sorsTROUBLESHOOTINGCHART-RotaryTypePROBL EMDIAGNOSISCAUSEANDREMEDYSYMPTOMANDINSPE CTIONREPAIRORREPLACELACKOFCOOLING-(Smoot hRunningCompressor)LACKOFCOOLING-(RoughR unningCompressor)UNUSUALNOISENOTE: Noisesmaybecausedbycomponentsotherthanth ecompressor;however, ,bracketorboltsWaterorairpump,alt, ,amps, (seeservicemanual) Chattering BeltWdth Tension(lbs.)
4 Grooves GrvWdth Tension(lbs.)1or2 1/2 121 56 Multi 1/8 180 51variable 1/2 /9/16 132 57 Multi 1/8 210 515/8 132 58 Multi 1/8 240 510 Multi 1/8 300 5(Tolerance ; MultiGroovesbasedon30lbpergroove)BELTTEN SIONSPECIFICATIONS(recommendedformaximum clutchbearinglife)244 2012 TruckAirPartsCompressorsSectionV:Illustr atedTROUBLESHOOTINGCHART-UprightTypePROB LEMDIAGNOSISCAUSEANDREMEDYSYMPTOMANDINSP ECTIONREPAIRORREPLACEIMPROPERCOOLING-(No unusualcompressornoise)Highsuctionpressu re,lowdischargepressure1. Inspectvalveplate,reedandgasketareasRepl acevalveplateandgasketsLowsuctionanddisc hargepressure1. Refertoservicemanual3. RefertoservicemanualReplaceshaftseal,gas ketsoilfillplug, LeakcheckcompressorIMPROPERCOOLING-(Inte rnallynoisycompressor)Intermittentornon- functioning1. CheckbelttensionRoughRunning1. Checkcompressortemperatureandcomponentpa rtsrun-outCompressorfailurechangeoutcomp ressor3.
5 Refertoservicemanual2. Checkclutchvolts,amps,andcoilleadwireEXC ESSIVENOISENOTE:noisesmaybecausedbycompo nentsotherthanthecompressor;however, CheckcompressormountingTorquetospecs8. Refertoservicemanual7. Checkvalveplate6. Oillevel-insufficient5. Checkclutchbearing,clearing4. Checkforclutchslippage2. CheckotherenginepartsReplaceifneededFill torecommendedlevelReplaceifneededChargea snecessaryReplaceifneededWaterorairpump, alt,timingbeltClutchNotEngaging1. CheckforslippageReplaceifneeded2. Checkvoltagegoingtoclutch(shouldnotbeles sthan12v)245 2012 TruckAirPartsNo. AM00015190PT. , Refertothechartonthefollowingpage. Thechartislistedinalphabeticalorderbythe headtypeie:flangerotalock,tube-oalongwit hourcorrespondingpartnumber, #16-4018#16-4210 HeadIdentificationROTALOCK- RL Useswhiteteflonseal1/2 (#8)x5/8 (#10)TeflonSquareCutGasketTUBEO RING- TO 1 x14 UsesHNBR(green)O RingBothAreInter-changeableFLANGETOP- FT UsespapergasketorsquarecutO ringSLIMLINE- SL UsesinserttubeToconvertaRotalockheadtoTu be-O,use# ,use#08-3076adapter.
6 #16-4265 NEW-HEAVYDUTYCOM-PRESSORSIDTagSelectingT heCorrectT/CCIS tyleCompressorPartNumberL=LeftHandSuctio n LHS R=RightHandSuction RHS 10=CubicInchDisplacement2=NumberofCylind ersR=RotalockHeadT=Tube-O-ringHeadF=Flan geTypeHeadS=SlimLineHeadE=EquipmentGrade HD=HeavyDuty(AftermarketStyle) :IllustratedT/CCI(YorkStyle)- COMPRESSORS 246 2012 TruckAirPartsCompressors-T/CCI(YorkStyle )SectionV:IllustratedT/CCICLUTCH CLUTCHGAUGENUMBER TYPE PARTNO. USED DIA. GROOVE WIREENDVOLT LINEA-BDISTANCE(seeClutchSection)TUBE-O( ET)StyleHead,withclutchSLIMLINE(ES)Style Head,w/oclutchNOTE:AllEquipmentGradeT/CC Icompressorsaresup-pliedwith14ouncesofad oubleend-cappedPAGoil( ). (CanbeinstalledontoexistingEsteroilsyste ms.)03-8011 compressor Pop-OffValveforT/CCI/YorkStyle, -2403-8012 compressor Pop- (R12&R134a)3/8 -24 TECHTIPEF210 SERIES FLANGETYPEHEAD RHSUCTIONEF210R-25212 NEW03-3003 ESuppliedwithoutclutch, ROTALOCKHEAD 1/2 x5/8 LHSUCTIONER210L-25149 NEW03-3004 ESuppliedwithoutclutch, GENERIC03-3104 ESuppliedwithoutclutch, NEW03-3032E02-3402 6 2 1 WIRE-WEATHERPAK 12v 2-1/4 ER210L-21572C NEW03-3035E02-3426 6 1 1 WIRE-WEATHERPAK 12v 2-11/16 ET210 SERIES TUBE-OHEAD 1 x14 LHSUCTIONET210L-25150 NEW03-3002 ESuppliedwithoutclutch, GENERIC03-3102 ESuppliedwithoutclutch.
7 NEW03-3338E02-0805 5-3/8 8 1 WIRE-IHCC onnector 12v 1-5/8 ET210L-25182C NEW03-3339E02-0804 5-7/8 6 1 WIRE-IHCC onnector 12v 1-5/8 ET210L-25240C NEW03-3034E02-3416 5-7/8 6 2 WIRE-METRIPAK 12v 15/8 ET210L-25243C NEW03-3336E02-3420 5-7/8 6 2 WIRE-METRIPAK 12v 2 ET210L-25076C NEW03-3337E02-3426 6 1 1 WIRE-WEATHERPAK 12v 2-3/4 ET210L-25073C NEW03-3033E02-3402 6 2 1 WIRE-WEATHERPAK 12v 1-3/4 x2-1/4 ET210L-25237C NEW03-3333E02-3412 6 2 2 WIRE-METRIPAK 12v 1-3/4 x2-1/4 ET210L-25246C NEW03-3334E02-3418 6-1/8 8 2 WIRE-METRIPAK 12v 1-5/8 ET210L-25313C03-3335E02-3427 61 2 WIRE-METRIPAK 12v 2-11/16 ES210 SLIMLINESERIE LHSUCTION( )ES210L-25334 NEW03-3200 ESuppliedwithoutclutch, NEW03-3201E02-3416 5-7/8 6 2 WIRE-METRIPAK 12v 1-5/8 ES210L-25337C NEW03-3202E02-3420 5-7/8 6 2 WIRE-METRIPAK 12v 2 ES210L-25335C NEW03-3203E02-3412 6 2 2 WIRE-METRIPAK 12v 2-1/4 ES210L-25338C NEW03-3204E02-3418 6-1/8 8 2 WIRE-METRIPAK 12v 1-5/8 ROTALOCK(ER)
8 StyleHead,w/ 2012 TruckAirParts03-3202 EModelClutchES210L FarForward 6gr5-7/8 VoltHead T/CCI#12 SlimLine 25337C03-3032 EModel Wire ClutchER210L 1WP 2gr6 VoltHead T/CCI#12 RotaLock 21571C03-3034 EModel Wire ClutchET210L 2MP 6gr5-7/8 VoltHead T/CCI#12 Tube-O 25240C03-3033 EModel Wire ClutchET210L 1WP 2gr6 VoltHead T/CCI#12 Tube-O T/CCI#N/A RotaLock 2514903-3003 EModelClutchEF210 RnoneVoltHead T/CCI#N/AFlange 2521203-3002 EModelClutchET210 LnoneVoltHead T/CCI#N/A Tube-O 2515003-3200 EModelClutchES210 LnoneVoltHead T/CCI#N/A SlimLine 2533403-3201 EModel Wire ClutchES210L 2MP 6gr5-7/8 VoltHead T/CCI#12 SlimLine 25336C03-3102 ETube-O03-3104 ERotalock03-3102 EGENERICM odelClutchT210 LnoneVoltHead T/CCI#12/24 Tube-O 2116003-3104 EGENERICM odelClutchR210noneVoltHead T/CCI#12/24 RotaLock 2123703-3035 EModel Wire ClutchER210L 1WP 1gr6 VoltHead T/CCI#12 RotaLock 21572 CSectionV:IllustratedT/CCI(YorkStyle)-Co mpressors248 2012 TruckAirParts03-3334 EModel Wire ClutchET210L 2MP 8gr6-1/8 VoltHead T/CCI#12 Tube-O 25246C03-3335 EModel WireClutchET210L 2MP 1gr6 VoltHead T/CCI#12 Tube-O 25313C03-3336 EModelClutchET210L (FarForward) 6gr5-7/8 VoltHead T/CCI#12 Tube-O 25243 CListedinascendingorderbypartnumber(cont inued).
9 COMPRESSORS -T/CCI(YorkStyle)SectionV:Ill ustrated03-3203 EModel Wire ClutchES210L 2MP 2gr6 VoltHead T/CCI#12 SlimLine 25335C03-3337 EModel Wire ClutchET210L 1WP 1gr6 VoltHead T/CCI#12 Tube-O 25076C03-3338 EModel Wire ClutchET210L 1 IHC 8gr5-3/8 VoltHead T/CCI#12 Tube-O 25224C03-3339 EModel Wire ClutchET210L 1 IHC 6gr5-7/8 VoltHead T/CCI#12 Tube-O 25182C03-3204 EModelClutchES210L 2MP 8gr6-1/8 VoltHead T/CCI#12 SlimLine 25238C03-3333 EModelClutchET210L 2MP 2gr6 VoltHead T/CCI#12 Tube-O 25237C15-3023 Dipstick-T/CCIYorkStyle-oillevelchecker0 3-5336AT/CCIYorkStyle-DeluxeShaftSealKit Kitincludes:Centeringtoolforproperplateo rientation,Feltringforimproved dustprotectionandoilwickcontrolandClutch coilreplacementanti-vibration Super-Screws. sPAG100 Lubricant249 :IllustratedDENSO-CompressorsPartNo.
10 Description ClutchType Dia. Volt Make/OEM#/Models6E171 146mm 12v JohnDeere-TY6626(EarMount) 146mm 24v JohnDeere-TY6744(EarMount)7 SBU16 127mm 12v (3hole) 127mm 12v 127mm 12v 4-3/4 12v RIGMASTERAPU(DirectMt.)10P13C03-3182 REMAN12v HINO-87/93FA/FB(DirectMt.)-883101241A03- 3183 REMAN12v HINO-92/93FD/FE/FF/SG(DirectMt.)-8831013 70A03-3184 REMAN 1(1/2 grv) 5-3/8 12v HINO-94/97FD/FE/FF/SG(DirectMt.)-8831015 80A03-3186 REMAN 1(1/2 grv) 5-1/4 12v HINO-94/97FA/FB(DirectMt.)-883101600A03- 3187 REMAN 1(1/2 grv) 5-3/8 12v HINO-98/04FA/FB/FD/FE/FF/SG-883101710A10 P13S03-3188 REMAN 1(1/2 grv) 5-3/8 12v HINO-05-2011238/258/268/338-883101800A03 -3189 REMAN 1(1/2 grv) 5-1/4 12v HINO-05-2010145/165/185-883101810A10PA15 JOHNDEERE/KOMATSU03-3173 GGENERIC 152mm 24v Komatsu-447200-1741-WA600-3 LAftermarket(5/8 grv)WheelLoaders(serialnumberA52001-up) 125mm 12v JohnDeere-AL155836,AL78779-Tractors10P15 C03-3191 NEW1 Groove 133mm 24v TEREX-CraneAC80/120(DirectMt.)
