CONCRETE MASONRY & ACCESSORIES | TILT-UP/PRECAST

1 224 MASONS SUPPLY COMPANY Oregon (800) 537-3407 Washington (800) 537-6216 Clackamas | Eugene | West Eugene | Gresham | Hillsboro | Medford | Portland | Salem | Seattle | Tacoma | Wilsonville | Woodinville | VancouverM A S C O . N E T[ BACK TO ][ BACK TO ] tilt -UPTILT-UP/PRECASTTilt-up 3 systemOffers the tilt -Up contractor an economical, strong method to lift, handle and place CONCRETE tilt -up wall panels. The System features a design that utilizes the same lifting hardware for both face lift and edge lift applications. This system is a high quality, high strength, quick connect Face Lift insertFurnished as an assembly, complete with the strong forged foot insert, wide spread, stable plastic base, floating rebar clip and plastic locator setting plug. The face lift insert is easy to position and tie to the rebar mat. The rebar clip provides a quick, positive method of fastening the insert to the rebar mat. The clip slips onto the body of the insert where it floats with any movement of the rebar mat, preventing misalignment of the insert due to fluctuations of the rebar lifting hardwareConsists of a clutch body, curved bolt/release arm and high strength bail.

2 The bail is designed to readily align itself to the pull of the rigging. Once the hardware is properly engaged and under load, the hardware cannot be disengaged. Remote ground release is easily accomplished after the load has been relaxed. The hardware is designed to service both face lift and edge lift system conditions. SWL is 15,000 lbs. with an approximate factor of safety of 5 to NOT use with seeded aggregate 1/2" or larger as aggregate may "pop out" during the erection process, resulting in a reduced insert safe working face Lift Insert T-90-CFloating Rebar ClipT-92 Lifting HardwareStructural Panel Thickness5"5-1/2"6"6-1/4"6-1/2"7"7-1/4"7 -1/2"8"Insert Safe Working Load (lbs)8,00010,00012,00012,50013,00015,000 15,00015,00015,000T-90-F Face Lift Insert Selection (lbs)DS (lbs)DS 5FL5" 512FL5-1/2" 6FL6" 612FL6-1/2" 7FL7" 712FL7-1/2" 8FL8" provides a factor of safety of approximately 2 to 1 in 2,500 psi normal weight CONCRETE . Consult manufacturers data on values on shear and reduced edge SUPPLY COMPANY Oregon (800) 537-3407 Washington (800) 537-6216 Clackamas | Eugene | West Eugene | Gresham | Hillsboro | Medford | Portland | Salem | Seattle | Tacoma | Wilsonville | Woodinville | VancouverM A S C O.

3 N E T[ BACK TO ][ BACK TO ] tilt -UPTILT-UP/PRECASTSetBodyLidTop of PanelTop of PanelTop of PanelTilt-Up 3 Hardware in open nested in the insert void and Bolt/Release arm Edge Lift InsertHas an integral shear plate for maximum transfer of shear load into the CONCRETE . The insert is furnished with a disposable recess plug that is used to attach the assembly to the panel form. Make certain that the crane applies the lifting load in a direction toward the top of the panel or perpendicular to the casting bed. DO NOT allow the crane to apply a load toward the bottom of the provides a factor of safety of approximately 2 to 1 in 2,500 psi normal weight CONCRETE . Consult manufacturers data on values on shear and reduced edge crane line should be slackened slightly to permit the release of the lifting release the hardware, apply a quick, even downward force to the release Lift InsertT-90-CRebar ClipStructural Panel ThicknessShearSafe WorkingLoad (lbs.)TensionSafe WorkingLoad (lbs.)

4 4"4,3004,7005"5,2505,9006"6,2007,0007"7, 0508,200T-90 Edge LIft (lbs)DS FL1472 FL1484 FL1498 Recess Plug226 MASONS SUPPLY COMPANY Oregon (800) 537-3407 Washington (800) 537-6216 Clackamas | Eugene | West Eugene | Gresham | Hillsboro | Medford | Portland | Salem | Seattle | Tacoma | Wilsonville | Woodinville | VancouverM A S C O . N E T[ BACK TO ][ BACK TO ] tilt -UPTILT-UP/PRECASTGROUND RELEASE II LIFTING HARDWAREG round Release II Lifting hardware unit offers you, the tilt -up contractor, the latest and easiest to use tilt -up lifting hardware unit on the market today! This new lifting hardware unit is a simplified design and when combined with our Ground Release II Insert provides you with a superior system for the quick and efficient erection of tilt -up CONCRETE wall panels. Bail will accept all conventional crane attachments. Unit moves easily as it follows line of action of crane cable. Lifting Body attaches to head of insert. Whenever diagonal loads are applied to the bail, the result is a combination of a compressive load applied to the CONCRETE and a tension load applied to the insert.

5 Release Line is a " hollow braided Polyethylene Cord of sufficient length to reach the ground. SWL is 15,000 lbs with an approximate factor of safety of 5 to Release II InsertThe Ground Release II System is a unique method of tilting CONCRETE tilt -up wall panels into position and allows the hardware to be easily released from the ground. Ladders are normally not required during the hardware release process which greatly increases worker safety and of the Ground Release II Insert: Flexible Plastic Antenna folds over when screed passes, but springs back to indicate insert location. Plastic Recess Plug creates a void for attaching the Ground Release II Lifting Hardware to the insert head. The expendable plastic recess plug is easily removed from the hardened CONCRETE . Directional Label indicates correct panel thickness and direction of plastic recess plug in relation to top and bottom of panel. Ground Release II Anchor. This hot forged anchor permits rapid hardware attachment and allows smooth rotation of the hardware during the releasing operation.

6 Plastic Support Base is designed to provide maximum support and stability for the Ground Release II Anchor and eliminates any potential rust problems. Ground Release II Inserts are shipped assembled, ready to use and are sized 1/8" less than panel thickness. SWL provides a safety factor of approximately 2 to 1 in 2,500 psi normal weight CONCRETE . Consult manufacturers data on values on shear and reduced edge Ground Release II Insert Selection ChartStructural Panel Thickness5"5 "6"6 "7"7 "8"Ground Relase II Anchor Length3 "4 "4 "5 "5 "6 "6 "Insert Safe Working Load (lbs)8,00010,00012,00013,00015,00015,000 15, (lbs)DS 5GR5" 512GR5-1/2" 6GR6" 612GR6-1/2" 7GR7" 712GR7-1/2" 8GR8" (lbs)DS SUPPLY COMPANY Oregon (800) 537-3407 Washington (800) 537-6216 Clackamas | Eugene | West Eugene | Gresham | Hillsboro | Medford | Portland | Salem | Seattle | Tacoma | Wilsonville | Woodinville | VancouverM A S C O . N E T[ BACK TO ][ BACK TO ] tilt -UPTILT-UP/PRECASTD ouble Ground Release II SystemOver the last few years, Dayton Superior has seen a trend develop towards the use of heavier tilt -up wall panels on many of the tilt -up projects erected in the United States.

7 In an effort to reduce the number of rigging changes required, when these heavier panels are to be erected, Dayton Superior has developed and tested a new, double insert lifting system for increased lifting capacity. This new lifting system consists of two Ground Release II inserts, two Ground Release Lifting Hardware units and the Ground Release II Spreader Beam with twin 8 ton shackles. In order to develop the safe working loads listed in the Double Ground Release II Insert Selection Chart, our Ground Release II Inserts must be spaced by the panel contractor at 12" on center. A spacing of less than 12" will greatly reduce the lifting capacity of the system and the use of wider spacings is not recommended. After the tilt -up panel has been lifted into position and properly braced off, the two Ground Release II hardware units are released from the panel in the very same manner used to release single unit. SWL provides a safety factor of approximately 2 to 1 in 2,500 psi normal weight CONCRETE .

8 Note you must use 2 ground release inserts spaced at 12" on center to obtain SWL on chart. Consult manufacturers data on values on shear and reduced edge Release Patch Cap Cost savings of 60% over conventional grouting methods. Fast and easy to install; no more messy grout patching. 6" diameter flange covers insert hole. Beveled flange edge and friction lock cylinder assures tight, flush fit. Available only in CONCRETE grey ABS paintableplastic. Packaged 20 pcs. per Bondbreaker Fast DryNORTHWEST BONDBREAKER FAST DRY is a fast drying, long chain, chemically reactive bondbreaker for tilt -up construction. It is formulated specifically for the unique climate of the Northwest United States and is available exclusively from Masons Supply Company. NORTHWEST BONDBREAKER FAST DRY is free of silicones, resins, and waxes. Panels will lift clean and free of resin staining. Organic compounds in NORTHWEST BONDBREAKER FAST DRY react with the free limes in the CONCRETE , produce gels that form a water impermeable barrier.

9 The water impermeable barrier restricts mix water (needed for hydration) from being sucked into the casting slab. The resulting downside surface of the panel will be stronger and have a more uniform GROUND RELEASE II Structural Panel 5" Thickness5"5 "6"6 "7"7 "8"Ground Release II Anchor Length3 "4 "4 "5 "5 "6 "6 "Insert Safe Working Load (lbs)13,00015,00017,00019,00022,00024,00 026, 5 GNWB5 gal pail, 50 lbs, 36 palletMS 55 GNWB55 gal Drum, 550 lbsSee MASCO LIQUID & POWDER CATALOG for more (lbs)DS provides a factor of safety of approximately 2 to 1 in 2,500 psi normal weight CONCRETE . Consult manufacturers data on values on shear and reduced edge SUPPLY COMPANY Oregon (800) 537-3407 Washington (800) 537-6216 Clackamas | Eugene | West Eugene | Gresham | Hillsboro | Medford | Portland | Salem | Seattle | Tacoma | Wilsonville | Woodinville | VancouverM A S C O . N E T[ BACK TO ][ BACK TO ] tilt -UPTILT-UP/PRECASTGyro tilt Plus SystemInsert - The GTP inserts are simply wired to the rebar mat at designated points.

10 No special orientation is required but reasonable care should be taken to assure that the insert is the correct overall height for the panel and remains perpendicular to the panel face during CONCRETE - After proper CONCRETE cure, the GTP Hardware is attached to the crane rigging and moved to the panel to be picked. The plastic void cap is removed from the insert assembly and the void checked for foreign matter. The hardware is then placed in the void in the "open position" which allows the hardware to nest into the ring of the "closed position" engages the hardware ball/detent lock-up, captures the insert and allows the lifting sequence to begin. Visual inspection will confirm proper hardware provides a factor of safety of approximately 2 to 1 in normal weight 2,500 psi CONCRETE . Consult manufacturers data on values on shear and reduced edge tilt PLUS INSERT FACE LIFT SAFE WORKING LOADSP anel Structural Thickness mm5"5 "6"6 "6 "7"7 "7 "8"Insert Safe Working Load8,00010,00012,00012,00013,00015,0001 5,00015,00015,000 Gryo tilt Plus Hardware in open positionHardware nested in the insert voidInstallation Complete Locking Ball in positionGround release chainNOTE: This surface painted red.