Transcription of CONTINUING AIRWORTHINESS REQUIREMENTS
1 CAR M Issue 2 1 CAR M CONTINUING AIRWORTHINESS REQUIREMENTS Issue-2, R2, Dated 14th September 2018 CAR M Issue 2 2 CONTINUING AIRWORTHINESS REQUIREMENTS Index Description Page No. CAR M Foreword 12 Record of revision 13 GENERAL 15 Objective 15 Definitions 15 CONTINUING AIRWORTHINESS REQUIREMENTS 17 Entry Into Force 17 SECTION A TECHNICAL REQUIREMENTS SUBPART A GENERAL Scope 19 Subpart B ACCOUNTABILITY Responsibilities 20 GM Responsibilities 23 GM (b) Note-2 Responsibilities 24 GM (e) 24 AMC (e)(2) Responsibilities 24 GM (f) Commercial ATO 24 GM (i), (h) and (l) 25 GM (i) Responsibilities 26 AMC (i)(3) Responsibilities 26 Occurrence Reporting 27 AMC (a) 27 AMC (b) 28 Subpart C CONTINUING AIRWORTHINESS CONTINUING AIRWORTHINESS Tasks 29 AMC (1) 29 AMC (2) 30 AMC (3) 31 AMC (4) 31 AMC (5) 31 CAR M Issue 2 3 AMC (7) 32 Maintenance Programme 32 AMC 36 GM (a)
2 Aircraft maintenance programme 36 AMC (d) 36 AMC (e) 37 AMC (f) 42 AMC (h) 43 GM (h) Aircraft maintenance programme 44 AMC (i) 45 AIRWORTHINESS Directives 62 AMC 303 (2) AIRWORTHINESS Directives 62 Data for Modifications and Repairs 62 AMC 62 Aircraft CONTINUING AIRWORTHINESS Record System 62 AMC (d) 64 AMC (d)4 and AMC (h) 65 AMC (h) 65 AMC (h)(6) 66 Aircraft Technical Log System 66 AMC (a) 67 AMC (b) 69 Transfer of Aircraft CONTINUING AIRWORTHINESS Records 69 AMC (a) 69 Subpart D MAINTENANCE STANDARDS Maintenance Data 71 AMC (b) Maintenance Data 71 AMC (c) Maintenance Data 72 Performance of Maintenance 72 AMC (a) 73 GM (a) Performance of maintenance 73 AMC (c) Performance of maintenance 74 AMC (d) 74 CAR M Issue 2 4 AMC (e) 74 AMC (f) Performance of maintenance 75 AMC (g) Performance of maintenance 75 AMC1 (h) Performance of maintenance 75 AMC2 (h) Performance of maintenance 76 GM (h) Performance of maintenance 78 Aircraft defects 78 AMC (b) 79 AMC (d) 79 Subpart E COMPONENTS Installation 80 AMC (a) 80 AMC (b) 81 AMC (c) 81 AMC (d) 82 Component maintenance 83 AMC 84 AMC (b ) and (c) 84 Service Life Limited Components 84 Control of Unserviceable Components 84 AMC (a) 85 AMC (b) 85 AMC (c) 86 AMC (d)(2) 87 AMC (e) 87 Subpart F MAINTENANCE ORGANISATION Scope 89 AMC 89 Application 89 AMC 89 Extent Of Approval 89 AMC (a) Extent of approval 89 AMC (c)
3 Extent of approval 90 CAR M Issue 2 5 Maintenance Organisation Manual 92 AMC 92 Facilities 93 AMC (a) 93 AMC (b) 94 AMC (c) 94 Personnel REQUIREMENTS 95 AMC (a) 96 AMC (b) 96 AMC (c) 97 AMC (d) 97 AMC (e) 98 AMC (f) 98 AMC (h)2 99 Certifying staff and AIRWORTHINESS review staff 100 AMC 100 AMC (c) 101 Components, Equipment and Tools 102 AMC (a) 102 AMC (b) 102 Maintenance Data 103 AMC 103 Maintenance Work Orders 103 AMC 103 Maintenance Standards 103 Aircraft Certificate of Release to Service 104 Component Certificate of Release to Service 104 AMC (a) 104 Maintenance Records and AIRWORTHINESS review record. 109 AMC (a) 110 AMC (c) 110 Privileges of the Organisation 110 CAR M Issue 2 6 GM 111 GM (a) 111 AMC 615 (b) 111 Organisational Review 112 AMC 112 Changes to the Approved Maintenance Organisation 113 AMC 113 Continued Validity of Approval 113 Findings 114 Subpart G CONTINUING AIRWORTHINESS MANAGEMENT ORGANISATION Scope 115 Application 115 AMC 115 Extent of Approval 115 CONTINUING AIRWORTHINESS Management Exposition 115 AMC1 116 AMC2 117 AMC (a)(2) 118 Facilities 119 AMC 119 Personnel REQUIREMENTS 119 AMC 120 AMC (a) 122 AMC (e) 122 AMC (f) 122 AMC (i) 122 AMC (k) 123 AIRWORTHINESS Review Staff 123 AMC (a) 124 AMC (a) (1) 125 AMC (a) (2) 126 AMC (b) 126 AMC (c) 127 CAR M Issue 2 7 AMC (e)
4 127 CONTINUING AIRWORTHINESS Management 127 GM 129 AMC (b)3 129 GM (b)(4) 129 AMC1 (c) 129 AMC2 (c) 130 GM (c) 131 AMC (d) 131 Documentation 132 AMC 132 GM 133 AIRWORTHINESS Review 133 GM 135 AMC (a) 136 AMC (b) and (c) 137 AMC (d) 138 AMC (e) 138 AMC (ga) 138 AMC (h) 139 Privileges of the Organisation 139 AMC (a)(3) 139 AMC (b) 141 Quality System 141 AMC (a) 142 AMC (b) 143 AMC (f) 143 Changes to Approved CONTINUING AIRWORTHINESS Organisation 144 AMC 145 Record-Keeping 145 AMC 145 Continued Validity of Approval 146 CAR M Issue 2 8 Findings 146 Subpart H CERTIFICATE OF RELEASE TO SERVICE CRS Aircraft Certificate of Release to Service 148 AMC - Reserved AMC (b) 149 AMC (d) 149 AMC (f) 150 AMC (g) 150 AMC (h) 151 Component Certificate of Release to Service 151 AMC 151 Pilot-Owner Authorization 151 AMC 152 Subpart I AIRWORTHINESS REVIEW CERTIFICATE Aircraft AIRWORTHINESS Review 153 AMC 156 AMC (a) 156 AMC (b) 156 AMC (c) (2) ,(e)(2) and (f) 156 AMC (d) and (g) 157 AMC (g) 158 AMC (j) 159 AMC (l)1 159 GM (l)5 159 GM (l)7 159 Validity of the AIRWORTHINESS Review Certificate 160 Transfer of Aircraft Registration within India 160 AMC (a) (1) 160 AMC (b) 160 AIRWORTHINESS Review of Aircraft Imported into India 161 AMC (a) (1) 161 AMC (a) (2) 161 AMC (b) 162 Findings 163 CAR M Issue 2 9 CAR M Issue 2 10 APPENDICES to CAR M Appendix I CONTINUING AIRWORTHINESS management contract.
5 166 Appendix II Authorised Release Certificate - CA Form 1 169 AMC to Appendix II to CAR-M: Use of CA Form 1 for Maintenance 175 GM to Appendix II to CAR-M: Use of CA Form 1 for Maintenance 177 Appendix III AIRWORTHINESS Review Certificate- CA Form 15 179 Appendix IV Approval Ratings 181 Appendix V Maintenance Organisation Approval- CA Form 3 185 AMC to Appendix V to CAR M Maintenance Organisation approval Sub part-F 187 Appendix VI CONTINUING AIRWORTHINESS Management Organisation-CA Form 14 188 AMC to Appendix VI to CAR M CONTINUING Management Organisation approval approval CAR M Sub part-G 189 Appendix VII Complex Maintenance Tasks 190 AMC to Complex Maintenance Tasks 191 Appendix VIII Limited Pilot-Owner Maintenance 192 AMC to Limited Pilot-Owner Maintenance 193 CAR M Issue 2 11 APPENDICES to AMCs and GMs Appendix I to AMC and AMC (b): Content of the Maintenance Programme 195 Appendix II to AMC 711 (a) (3).
6 Sub-Contracting of CONTINUING AIRWORTHINESS Management Tasks 206 Appendix III to GM 303(d) Key Risk Elements Refer APM Chapter 3A 214 Appendix IV to AMC Maintenance Organisation Manual 215 Appendix V to AMC CONTINUING AIRWORTHINESS Management Organisation Exposition 220 Appendix VI to AMC 602 (f) - CA Form 6F- Refer APM Chapter 3A 237 Appendix VII to AMC 702 (f) - CA Form 13-- Refer APM Chapter 3A 237 Appendix VIII to AMC Organisational Review 238 Appendix IX to AMC and AMC CA Form 2 Application For CAR M, Subpart F/G Approval 242 Appendix X to AMC (a) and AMC (a) - CA Form 4 244 Appendix XI to AMC (c) Contracted Maintenance 245 Appendix XII to AMC (f) - Fuel Tank Safety Training 251 Appendix XIII to AMC (f) Organisational review 255 CAR M Issue 2 12 CAR M FOREWORD Rule 50A of the Aircraft Rules 1937 stipulates the conditions necessary for a Certificate of AIRWORTHINESS to remaining in force to keep the aircraft in a state of continued AIRWORTHINESS .
7 This is ensured by issuing certificates of AIRWORTHINESS to an aircraft and subjecting the aircraft to annual AIRWORTHINESS review certificates (ARC). CAR-M specifies certain technical REQUIREMENTS to be complied by organisations and personnel involved in the maintenance of aircraft and aeronautical products, parts and appliances in order to demonstrate the capability and means of discharging the obligations and associated privileges thereof. The CAR-M also specifies conditions of issuing, maintaining, amending, suspending or revoking certificates attesting such compliance. It is imperative that owners/operators and lessors/lessees are aware of their responsibility and accountability of keeping the aircraft in a CONTINUING state of AIRWORTHINESS . This CAR lays down the REQUIREMENTS of CONTINUING AIRWORTHINESS and which are harmonized with EASA Part M regulation.
8 The CAR M is applicable to all operators of Indian registered aircraft irrespective of whether such aircraft are maintained by their own organization or by other approved maintenance organization. For organization operating aircraft, compliance with this CAR is mandatory. The compliance will also depend upon the size of the organization. The applicability will include private operators (General Aviation), flying training institutes state governments etc. CAR-M Revision 0 dated 2nd March 2010 was made effective from 31st July 2010 The CAR M Revision 0 was released after careful consideration of the comments received on the draft and meetings and workshops held with the aeronautical industry on the subject. Rule 133B of the Aircraft Rules 1937 stipulates that organizations engaged in the managing the CONTINUING AIRWORTHINESS of aircraft shall be approved.
9 This CAR provides common technical standards and guidelines for continued AIRWORTHINESS of an aircraft and its components and is issued under the provisions of Rule 133A of the Aircraft Rules 1937. CAR M Issue 2 13 RECORD OF REVISIONS Initial Issue (Revision 0) 31stJuly 2010 This CAR M provides common technical standards and guidelines for continued AIRWORTHINESS of aircraft and its components with an effective date of 31st July 2010. Revision 1 15th February 2015 The Revision-01 to CAR M is being issued to harmonise with regulations of EASA Part M issued after March 2010. Salient features of the revision are: Following are the highlights of the CAR M Revision 01:- 1.
10 The REQUIREMENTS , related AMCs and GMs have been brought together for easy reference purposes. 2. Subsequent to the above arrangement, the Appendices have also been separated as Appendices to CAR M and Appendices to AMCs and GMs . 3. Reference to AME licenses as pre- CAR 66 have been replaced with post CAR -66 terminologies. 4. REQUIREMENTS for Critical Design Configuration Control Limitations (CDCCL) and training guide lines have been introduced. 5. Scope of components maintenance enhanced to include and Indicating Recording System , Water Ballast and Propulsion Augmentation system . 6. The scope of simple defect rectification, which can be accomplished by flight crew, has been enhanced to include. a) Inspection for and removal of de-icing/anti-icing fluid residues. b) Removal/closure of panels, cowls or covers that is easily accessible but not requiring the use of special tools.