CUTTING TOOLS - Tac-Tools, Your Tooling Solutions

1 2005D-2 CUTTING TOOLS40 years' Challenge has made 40 years will Create a CUTTING tool manufacturer pursuing Leading-company of world market,Ceaseless challenge and creative mind will make the future of KORLOY a total CUTTING tool manufacturerwho makes carbide, coated carbide and etc. Since1966, constant innovation has led KORLOY the best carbide CUTTING tool manufacturer inKorea, who tries to be one of the world top class inthe field of CUTTING tool exporting to over 60 nationsthrough out the world. The products of been getting better and better reputationby virtue of creative, progressive and technicalhuman-resource with up-to-date manufacturingmachines as well as Technology Oriented andMarket Oriented Management Philosophy.

2 KORLOY do the best to be a World bestcutting- tool Manufacturer hoping constant interestand support from our generous of KORLOY GradesWork pieceCutting ConditionHigh SpeedMedium SpeedLow SpeedHigh SpeedHigh Speed Low SpeedMedium SpeedLow SpeedHigh SpeedLow SpeedLow SpeedMedium SpeedIntermittent & Heavy DutyCoated MaterialTurningCoated CarbideUn-CoatedUltra-fineCarbideDrillin g & EndmillingNC310CN200CT10CN100ST10ST05ST1 5ST46ST45ST20MA2U10U20U40H02H01H10G10H05 ST30 AST40KB350KB320KB330KB420KB360NC3020NC30 15PC230NC500 HPC9030NC3030NC9020NC3030CN100 Coated CVD Coating GradesTurning1) Having superior wear resistance and toughness at the sametime due to special crystalline structure of ) High bonding strength between film and substrate by adopting new-coating FeaturesGuide of Grade SelectionTiNA2O3 TiCTiCN Reduce Friction-forceWear Resistance, Prevent Build-up-edgeWear ResistanceEnhancing Wear-resistance and Toughness by adopting New-Coating view ofCVD coating filmWorkpieceCutting condition1st ChoiceCutting speed (m/min)ISOA pplication RangeSteel(General)Steel(Heavy CUTTING )Cast IronStainlesssteelContinuouscuttingInter mittentcuttingHeavydutyIntermittent cuttingContinuouscuttingContinuouscuttin gIntermittentcuttingNC310NC3015280(220 ~ 350)250(200 ~ 320)220(180 ~ 300)180(150 ~ 200)150(120 ~ 200)920(730 ~ 1,150)820(660 ~ 1,050)730(600 ~ 990)590(500 ~ 660)500(400 ~ 660)

3 P01P10P20P30P40K01K10K20K30P15P25P35M01M 10M20M30NC3020NC3020NC3030NC9020NC3030PC 9030NC305 KNC6010NC315 KNC315 KNC3015NC3020NC500H120(70 ~ 160)100(50 ~ 130)70(30 ~ 100)400(230 ~ 530)330(165 ~ 430)230(100 ~ 330)250(150 ~ 300)300(200 ~ 400)220(150 ~ 270)200(150 ~ 250)820(500 ~ 990)1000(650 ~ 1300)730(500 ~ 890)660(500 ~ 820)170(150 ~ 220)150(120 ~ 150)100(70 ~ 130)560(500 ~ 730)500(400 ~ 500)330(230 ~ 430)NC3015NC9020NC3020NC500 HNC3015NC3030PC9030NC310NC3020NC3030 NEWNEWNEW(sfm)NC305 KNC6010NC315 KMillingWorkpiece1st ChoiceCutting speedISOA pplication RangeSteelCast IronNCM325250(150 ~ 300)820(500 ~ 990)200(150 ~ 250)660(500 ~ 820)250(200 ~ 300)820(600 ~ 990)200(150 ~ 250)600(500 ~ 820)NCM335 NCM310 KNCM320KP20M20P30M30P40M40K10K20K30 NCM325 NCM335 NCM320 KNCM310K(m/min)(sfm)6 KORLOY PVD Coating Grades1) PVD coating technique has inherent advantage such as superior chipping resistance ofcoated film itself and maintain the toughness of carbide substrate.

4 Thus it is possible toincrease the tool life approximately 2~4times longer than carbide CUTTING ) PVD coating can make sharp CUTTING edge without blunting of sharp ) Ti-base coating film can provide excellent surface finish and high accuracy machiningdue to the low affinity of Ti film and work FeaturesCross-sectional view of PVD coating filmTurningGuide of Grade SelectionWorkpieceCoating1st ChoiceCutting speedISOA pplication RangeSteelCast IronStainlesssteelHRSATiAlNTiCNTiAlNTiCN TiAlNTiAl(Me)NPC230PC130PC205 KPC215 KPC105PC9030PC8010180(120 ~ 230)590(400 ~ 760)130(100 ~ 160)430(330 ~ 530)200(150 ~ 250)660(500 ~ 820)170(120 ~ 210)560(400 ~ 690)150(100 ~ 200)500(330 ~ 660)130(50 ~ 180)50(30 ~ 80)430(170 ~ 590)160(100 ~ 260)P10P20P30P40K01K10K20M20M30M40S10S20 MillingWorkpieceCoating1st ChoiceCutting speedISOA pplication RangeSteelCast IronTiAlNTiAlNTiCNPC3535PC3545230(180~28 0)180(130~230)750(590~920)590(430~750)PC 230120(100 ~ 150)400(330 ~ 500)PC205 KPC6510PC215 KPC105200(150 ~ 250)250(230 ~ 280)660(500 ~ 820)825(760 ~ 920)170(120 ~ 210)560(400 ~ 690)150(100 ~ 200)500(330 ~ 660)P10P20P30P40M20M30M40S10S20PC230PC20 5 KPC9030PC8010PC130PC215 KNEWPC230PC205 KPC3535PC130PC215 KPC8520 StainlesssteelTiAlNPC9530130(50 ~ 200)430(170 ~ 660)HRSATiAl(Me)NPC852050(30 ~ 80)160(100 ~ 260)PC9530 NEWNEWPC3545 NEWPC6510 NEW(m/min)(sfm)(m/min)(sfm)

5 K01K10K207 KORLOY Cermet GradesSpecial FeaturesCermet, using TiCN as main component, is harder than cementedcarbide and has lower affinity with Ferrous work piece at hightemperature , thus cermet have special advantage as below, Comparing with Un-Coated Carbide1. Since cermet has superior wear resistance and cratering resistance, higher speed CUTTING is Since cermet has low affinity with ferrous work piece, from low to high speed CUTTING is Low affinity with work piece provides excellent surface Exceptional tool life and CUTTING performance can be acquired at high with Coated Carbide1. Suitable for light CUTTING (finishing). 2. Better wear resistance and surface finish can be acquired at the same CUTTING cermet is a kind of carbonitride type cermet which has ultra finemicro structure by adding TiN, TiCN powders as additives.

6 It has superiorthermal shock resistance and optimal wear resistance and toughness asper CUTTING condition, as well. Special Advantages Guide of Grade SelectionTurningWorkpieceCoating1st ChoiceRecommended CUTTING speedISOA pplication RangeSteelFinishingLight tomediumcuttingCC105CC115CN100CT10CN2002 30(150 ~ 300)760(500 ~ 990)200(150 ~ 280)200(130 ~ 250)660(500 ~ 920)660(430 ~ 820)180(130 ~ 250)590(430 ~ 820)P01P10P20 MillingWorkpieceCoating1st ChoiceRecommended CUTTING speedISOA pplication RangeSteelFinishingLight tomediumcuttingCN20CN30230(150 ~ 300)760(500 ~ 990)200(150 ~ 250)660(500 ~ 820)P01P10P20CC105, CC115 is Coated Cermet (m/min)(sfm)(m/min)(sfm)8 KORLOY Uncoated Carbide GradesThanks to the revolutionary advanced sintering technology, KORLOY uncoated carbide grades have fine and even alloy structure whichprovides superior quality CUTTING uncoated carbide grades have exceptional wear resistanceand toughness at the same time through special alloy design with WC,Co, and additives like TaC, TiC Variety of available grades as per ISO classification (P,M,K) 2.

7 Excellent resistance to thermal crack allows CUTTING with Specially designed alloys have fine micro structure and low affinity with work They have excellent toughness in FeaturesISOC ompositionCharacteristicsWork piecePMKWC-TiC-TaC-CoWC-TiC-TaC-CoWC-CoE xcellent thermal shock resistance andresistance against plastic grades have excellent thermalshock resistance and superior and strong steel, Alloy steelAlloy steel, Stainless steelCast iron, Non ferrous metalPlastic, Acryl FeaturesISOG radeHardness(HRA)TRS(kg/)Young's modulus(x103kg/)Thermal conductivity(cal/cmSec)Thermal expansion coefficient(x10-6/) Uncoated Carbide GradesSpecial FeaturesWorkpiece1st ChoiceRecommended CUTTING speedISOA pplication RangeSteelCast ironAluminum alloyCopper, BronzeH02MA2, ST30 AST20ST15ST10H01, H05H10, G10H01H01150(100 ~ 200)500(330 ~ 660)130(70 ~ 180)430(230 ~ 590)130(70 ~ 180)430(230 ~ 590)140(90 ~ 190)460(300 ~ 630)150(100 ~ 200)500(330 ~ 660)140(100 ~ 200)460(330 ~ 660)130(90 ~ 190)430(300 ~ 630)500(300 ~ 800)1,640(990 ~ 2,630)200(150 ~ 300)660(500 ~ 990)P10P20P30K01K10K20K30 For MillingWorkpiece1st ChoiceISOA pplication RangeSteelCast ironAluminum alloyCopper, BronzeMA2ST30AH01, H05H10, G10H01H01140(70 ~ 180)460(230 ~ 590)130(70 ~ 180)430(230 ~ 590)150(100 ~ 200)500(330 ~ 660)140(90 ~ 190)460(300 ~ 630)500(300 ~ 800)

8 1,640(900 ~ 2,630)200(150 ~ 300)660(500 ~ 990)P20P30K01K10K20K30MA2ST10ST15ST30 AST20H02H01H05H10G10MA2ST30AH05G10H01(m/ min)(sfm)Recommended CUTTING speed(m/min)(sfm)10 KORLOY Chip-BreakersFor Ultra-fine Finishing, FinishingSuitable for a machining need fine surface finish and a machining generate low cuttingforce due to sharp CUTTING edge designed chip breaker ensure stable chip control at ultra fine-finishing CUTTING Conditionsd = ~ = ~ ~ ~ RangeSpecial FeatureHUFor FinishingHigh speed, high feed CUTTING is available due to the special chip pocket designed CUTTING edge consist of recess CUTTING edge and wiper CUTTING edgeguarantee superior surface CUTTING Conditionsd = ~ = ~ ~ ~ H SeriesFor FinishingExcellent chip control at varied depth of cut CUTTING edge toughness due to special CUTTING Conditionsd = ~ = ~ ~ ~ Medium to Finish CUTTING Excellent for copying of special chip control at shallow cut as well as deep depth of cut.

9 Recommended CUTTING Conditionsd = ~ = ~ ~ ~ HCFor Medium CuttingWide available chip control range from medium-finishing to chip breaker for CNC machiningRecommended CUTTING Conditionsd = ~ = ~ ~ ~ RoughingExcellent chip control at deep depth of cut and fast feed rate. Strong CUTTING edge makes excellent CUTTING performance at intermittent CUTTING Conditionsd = ~ = ~ ~ ~ Heavy duty cuttingSpecially designed toughest CUTTING edge provides superior CUTTING performance at deepdepth of cut and fast feed design of dot on CUTTING edge makes smooth chip flow and reduce CUTTING CUTTING Conditionsd = ~ = ~ ~ inch ~ Light-alloy, Stainless-steel CUTTING edge generate low CUTTING designed tough main CUTTING for CUTTING of low carbon steel, stainless steel, aluminum.

10 Recommended CUTTING Conditionsd = ~ = ~ ~ ~ Medium CUTTING of Stainless-steelExclusive design for stainless steel CUTTING provide longer tool lifeWear resistance have been reinforced through high rake angle of chip breaker CUTTING Conditionsd = ~ = ~ ~ inch ~ Chip-BreakersFor FinishingFine surface finish with low CUTTING chip control at shallow depth of cut and fast feed CUTTING Conditionsd = ~ = ~ ~ ~ RangeSpecial FeatureGFFor Medium to Light cuttingExcellent chip control at general CUTTING CUTTING edge strength provide good performance at intermittent and fast CUTTING Conditionsd = ~ = ~ ~ ~ G Series H-Posi SeriesFor Medium to RoughingSuitable for deep depth of cut and fast feed CUTTING of steel and cast for intermittent CUTTING Conditionsd = ~ = ~ ~ ~ Heavy duty cuttingSuitable for heavy duty CUTTING due to strong CUTTING chip control range with low CUTTING forceRecommended CUTTING Conditionsd = ~ = ~ ~ ~ Medium to Roughing of Stainless-st