D Diittcchh WWiittcchh - Tractor Parts

1 DW-P-R65 DDiittcchh WWiittcchhParts ManualR65 TrencherTHIS IS A MANUAL PRODUCED BYJENSALES INC. WITHOUT THE AUTHORIZATION OF ditch witch OR IT S SUCCESSORS. ditch witch AND IT S SUCCESSORSARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF ManualG5 hp trencher 1--96' 64" l~~_~~_----t--'-I r-----59"-----J 1------------163''-' -----------------1 SPECIFICATIONS WEIGHT (Less Attachments) _____ --4080# CAPACITIES Fuel Tank _____ Gal. Engine Crankcase _____ .1 qts.

2 W /filter T ra nsm iss i on _____ 5 # Differentials _____ 6# Rear 5112# Front Right-Ang Ie Drive _____ .3 # Hydraulic System _____ 1 0 Gal. 4: 1 Gear Reducer _____ % # ENGINE Air Cooled Wisconsin V465D ~~~:} nt~~~r~~~-~::::::::::::::::::::::::::::: ::::::::::::::::::::::::::::::~~; Displacement (Cu. In.) . _____ 177 Compression Ratio _____ .1 .25: 1 Idle Speed _____ 1000 RPM Maximum Speed (no load) _____ 2600 RPM TIRE_~IZE AND PRESSURE si1~ _____ 9 .5x 16 Inflation Pressure _____ 24 PSI Inflation Pressure with Liner _____ .32 PSI GROUND SPEED Maximum in Mobile _____ MPH Maximum in Dig _____ . __ FPM TRANSMISSION Gear Ratios: 1 st ----_____ 4th _____.

3 _____ 2 nd _____ .3 .04 Rev . _____ .7 .82 3rd _____ AXLE Ratio _____ 2 HYDRAULIC SYSTEM System Relief Pressure _____ 2000 PSI Pump Type _____ Variable Volume STEERING Type _____ . _____ . _____ Hydraulic Power IGNITION SYSTEM Type ____ .. _____ . ____ . _____ ._Coil and Distributor Po i nt Gap _____ . _____ .020" Spark Plug Gap _____ .. _ .. 030" POWER TAKE OFF Engine at 2600 RPM: 1 st Gear .. 280 2nd Gear .. 590 3rd Gear .. _ .. 1060 4th Gear .. _ .. _ .. _ .. _ .. ELECTRICAL SYSTEM Alternator .. 12 V. 35 amp Battery .. 55 rating Ground .. negative Starter Motor ._ .. _ .. centrifugal engagement, solenoid operated CLUTCH Type: Transmission.

4 _ ..foot operated II" single dry plate Digging Chain .. _ .. _ .. ____ .. _hand operated spline engagement with shock absorbing belt drive. Pedal Free Travel (foot clutch) .. _ .. __ .. __ 2" INTRODUCTION The pre-operational reading of your manual will be time well spent_ A manual is furnished with each new unit of ditch witch equipment. Additional copies are available upon request. This Operation Instructions and Parts List manual has been designed to provide you a quick. simple. easy-to-use reference for ordering "Genuine ditch witch Parts ." Basic operation procedures. repair methods. and general information of interest to assist you in getting the best performance and service from your ditch witch are included.

5 The Charles Machine Works. Inc .. is involved in a daily program of research. developmElnt. and refinement of its products. Changes from origtnal models may be noticed should you request a replacement of your Oper-ation Instructions and Parts List manual. Such changes are considered to be the normal activity of the mfmufad~rer and do not place The Charles Machine Works. Inc . or its dealers under any obligation to update or modify equip-ment previously sold. If such modifications are made. it shall be with normal Parts and labor charges unless other-wise waived. in writing. by manufacturer. CONTENTS Specifications.

6 _ .. _ .. _____ ._. ___ . _____ . _____ 2 Delivery I nspection _____ ,_____ 4 Pre-Operation I nspedion _____ 4 Wa rra nty CIa i ms _____ 4 Parts Ordering _____ 4 Lubrication _____ 5 Identification of Controls _____ 6 Operation Tips _____ . ____ 6 trencher Operation _____ , _____ ~-----------------------------------7 Parts ILLUSTRATIONS Diggi~g Chain Guide _____ 8 Digging Chain and Adapters _____ 9 Boom _____ 10 Crumber _____ 1 I ~f;h'; ~~~te --D~-i~~--~~~~~~~~::::~~~~~~:~~~:~~::::: ~:::~:~~:::::::::::::::::::~::~::~~~~~:~ ~~:::~:::::~::~~~::::::::::::~ : ~ Drive Shaft and Belt Idler _____ 14 Lower Drive Train _____ 15 4: I Gear Box _____ , _____ 1 b ~:e::iD~f:~~n~II~~ __ ::::::::::~:~~::::::::::::::~:~::~:::::: ::::~:::~~~~~:~:~~::::::::::~~:~:::::::: :::::::::::::::::::: : ~ Front Differential _____ 19 ~~~!

7 :~i:~Z;-:::::::::::::::::::::::::::::::: ::::::::::::::::::::::::::::~:::::=::::: :::::::::::~::::::::::::::::::::::::~r Frame Parts _____ 23 2g~~tL~?i~~i ~v~:_~~~~~~~-=_~~~~~::~==~~~~:~~~:~':-~~ =~~~i~~ T rouble Shooting the Hydraulic System _____ 28 Maintenance _____ .28-29 Repair Guide _____ .30-31 Crumber Installation ---------------------------------------- --------------_____ 32 Hints _____ 32 3 DRIVE SHAFT AND BELT IDLER Ref. part Ref. part No.' No. Description No. No. Description 1. 105-322 Bolt (%-NC X 5Ih") 25. 360-940 Fork, Clutch ..\-2. 125-007 Bearing 26. 105~110 Bolt {Ih-NC x 4-'12") ,', 3. 170-301 Roller, Belt Idler 27.}

8 I OS-07 I Washer Ph") 4. 180-074 Spacer, Belt Idler 28. * 180-606 Hub, Splined Clutch "-::': 5. 302-100 Bracket, Belt Idler 29. * 16S-330 Jackshaft 6. 180-329 Rod, Spring Tension 30. IOS-002 Bolt Ph-NC x 2-1/4'1 7. 115-561 Spring 31. * 16S-909 Key (5/16" Sq. x His") 8. 180-049 Stop, Belt Idler 170-038 Power Band (Set of 2) 9. 105-021 Nut (Ih-NC) 33. * 105-033 Bolt (5/16-NC x 2") 10. 105-071 Washer (Ih") 34. * I OS::091 Lock Washer (5/16") II. 105-043 Bolt Ph-Ne x 11/4") 35. 105-311 Nut (%-NF) 12, 180-708 Yoke, Transmission 36. ~ .~ 155-813 Seal 13. 105-704 Set Screw (5/16-NC) 37. *' 170-109 Sheave ( , 8 Groove) 14.

9 180-70S Yoke, Jackshaft 38. 105-318 Machine Bushing (%" Wide Rim) 15. 180-72S'" Cross and Bearings 39. * 180-608 Sheave Bushing, Splined 16. * ~~ Zerk (l/4-NFx45 ) 40. * 110-056 Machinery Bushings, (I-V4" Nar. Rim) 17. I~O-12S Center Section, Double U-Joint 41. * IIS-467 Snap Ring 18. 130~208 Chain (60-2-52 P.) 42. 115-157 Pipe Plug (Ys'1 '-19. * 180-620 Collar, Splined Clutch 43. * 180-118 Washer, Spacer (Brass, 1-'/4" ) ',-20. * 180-609 ill> Hub, Jackshaft Sheave 44. * 180-075 Spacer, Bearing 21. * 180"607 . H~b Mobile Drive 45. '" 17S-408 $procket(60 A 22) Double 22. * 125-502 ~aririg, Pillow Block (1_1/4" ).)

10 23. * 125-212 Bearing (I" Lg.) 24., * 125-230 Race, Bearing (I-V4" Lg.) * Parts Included in Driveshaft Assembly (165-452) --<;. 14 R65-Rev, 8-71 ~ to" ~ -~ 1 )f, ~". Ref. No. I. 2. 3. 4. 5. 6. 7. 8. 9. 10. II. 12. 13. 14. \ 19// 15. 16. \'vl 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 22 55 ~ V part No. 501-040 115-152 501-046 501-042 105-072 105-031 180-254 155-810 105-3\1 105-418 180-113 105-075 105-032 501-047 115-167 501-044 501-043 105-090 105-091 501-041 501-045 501-049 501-054 125-023 501-055 501-058 501-067 501-068 501-065 1 1 Description Case Plug Gasket, Retainer Retainer, Bearing Lock Washer (3/8") Bolt (3/8" x I") Spacer Seal Nut (7/8"-16) Nut (1"-20) Seal Spacer Bolt (3/8" x 2") Bolt (3/8" x %") Retainer, Shaft Plug Gasket, Cover Cover Bolt (5116" x %") Lock Washer (5/16")