DA ROTALIGN Ultra 8p G v2b - Alignment …

1 ROTALIGN UltraThe ultimate Alignment systemsAlignment SystemsINVENTORSOFLASERSHAFTALIGNMENTP ower SupplynHeavy-duty rechargeable Li-Ion batterynMains powernOptional disposable batteriesROTALIGN UltraUniversal PortsReceiver, mains charger and USB interfacefor peripheral devices PC, printer, keyboardDesignnRobust, shockproof, scratchproof,dustproof and water resistantnErgonomic, compact and portablenOptional disposable batteries(Actual size, straps not shown.) ROTALIGN Ultra sets new standardsThis modular platform is developed to performshaft Alignment , and a wide range of geometricalapplications which include bore Alignment ,straightness and flatness Ultra for powerful performanceProgram ManagernIcons for direct access to applications and configurationsnUser defined machine templatesnIndividual user defined device configuration:languages, units, workflow, power managementnThe resume function opens the most recentmeasurement fileDisplayTransflective backlit coloured screendisplays high quality images undervarious lighting indicatorsThe blue , Green, Yellow and Red LEDs indicatealignment condition and laser adjustment.

2 Twoadditional LEDs monitor both the Bluetooth communication and battery Stable wireless data transmission ensures secure, convenient and flexible alphanumeric keysnConveniently positioned navigation, data entry and function keysnSealed for industrial useComputer standSturdy removable foot for positioning of the computera for powerful performanceMeasurement flexibilitySingle laser and 5-axis receiverThe patented single laser beam technology, the dual positiondetectors and the built-in electronic inclinometer allow thesimultaneous measurement of the shaft rotation, both verticaland horizontal offset and angularity; eliminating any possiblehuman 50935364-JTU655364-JTU655364-JTU655364-J TU655364-JTU655364-JTU655364-JTU655364-J TU6574688HE74688HE536472MG-JTU6564595853 6472MG-JTU65645H53 889536472MG-JTU65645H53 889HU467638267 NVHR12587 HFZR66453 WIIEU857 746525547 - 558 - 87536472MG-JTU6564595774857465364-JTU65 ROTALIGN -SENSOR-D a glanceStatic modeThis measurement mode is used for verticalalignment.

3 Measurement requires 3 or moreof the 8 available measurement modePatented measurement mode for uncoupledand/or non-rotatable continuous sweep modeBy turning the shafts from any position andin either direction, this patented mode auto-matically starts the continuous measurementof the Alignment condition. The continuoustaking of the readings leads to a quick andaccurate result. A shaft rotation of only 60 is required; thus overcoming shaft ModesAccurate Alignment saves a lot of money!More than 50% of damages to rotating machinery can bedirectly related to misalignment. Alignment using ROTALIGN Ultra results in the increase of machine availability and reliabil-ity, as well as in the reduction of maintenance productivity as a result of reduced machine downtimenReduced spare parts consumption and storage costsnProtection of asset through the reduction of vibrationnReduced energy consumptionHighlightsnScratch resistant backlit colour screennBacklit alphanumeric keyboardnBluetooth CommunicationnUSB connection for peripheral devices.

4 PC, printer, keyboardnHeavy-duty lithium-ion rechargeable batterynCustomizationnIntuitive user guidancenIntelligent word completionnPatented single beam technologynPatented continuous sweep measurement modenAlignment of both vertical and horizontal machinesnMachine train Alignment for up to 14 machinesnSoft foot measurement, diagnosis and correctionnThermal growth evaluationnRigid pre-assembled universal bracketsnWindows based PC software for job set-up, archival andreportingPR FTECHNIK Alignment Systemsthe inventors of the lasershaft Alignment technology, possess well over 200 patentsworldwide. These patents have been incorporated in our align-ment systems as standards. ROTALIGN Ultra benefits fromthese innovations, making the Alignment of rotating machinerysimpler than ever modeFor shafts that are mounted on all types ofbearings.

5 Measurements at any 3 or morepositions over 60 rotation are software for job set-up, archival and reportingThe Alignment Explorer is the software platform that allows com-munication between a PC and current PR FTECHNIK alignmentinstruments. The ROTALIGN Ultra READER and EDITOR softwareoperate under the Alignment Explorer. The READER is a free soft-ware which supports one-way communication allowing measure-ment data to be transferred to a PC for viewing, printing andarchiving in B&W. The optional EDITOR supports two-way communication allowingadvance file preparation as well as editing, printing and archivingin color. Professional measurement reports can be customized to includecompany information and logo.

6 Measurement results and alinked photo can be presented in HTML format to be viewed withany alignmentDimensionsHorizontal and vertical alignmentTrain Alignment with up to 14 machinesReusable files and templatesLife-like graphicsCoupling type (short, cardan, spacer)Target and thermal growth calculationDynamic/customized tolerancesResultsHorizontal and vertical resultsGraphical display of shaft centerlines and coupling results in one screenSelection of any combination of static feetTolerance envelops, smiley, and LEDs for the evaluation of the Alignment conditionAlignment detailsMeasurement4 laser and 5 dial guage set-ups measurement modesCoupling results displayed instantlyDetector extend range eliminating rough alignmentStandard deviation measurement evaluationEditable ellipseDegrees of measured rotationMeasurement tableHistory protocols Alignment sequences with labels as found.

7 As leftIntuitive menu operationnScreen related context menunGlobal menuUser friendly guidancenStatus linenWorkflow assistancenContext sensitive help textnWord completionnShort cuts using data entry keysMachine train Alignment for up to 14 machinesEvaluation of the Alignment conditionnInteractive tolerancesnSpeed related tolerancenCustomized tolerancesnUser defined maximum values(Illustration shows device in Live Move .) ROTALIGN Ultra with intuitive user interface Alignment file overviewnDisplays entire machine trainnShows the Alignment conditionnDisplays file name and current usernShows file modification dateQuality of measurementnUnlimited number of measurement pointsnMeasurement points can be taken at any position over the full shaft rotationnThe standard deviation for each measurement is shownStraightforward Alignment resultsnLogical sequence of entering machine dimensions, carrying out measurements.

8 And viewing the resultsnChanges can be made at any time by simply pressing the appropriate function keyLive MovenBoth horizontal and vertical live move monitored simultaneouslynArrows indicate the direction for feet correctionsnThe LEDs, smiley, and tolerance envelopes, show, in real time, the current Alignment condition in comparison to the tolerance limitsSoft foot analysisnMeasurementnDiagnosisnCustomize d soft foot tolerancea with intuitive user interface Optimization of correctionsnMinimum movement of machines by selecting any combination of fixation pointsComputerIntel XScale Processor, 64 MB RAM, 64 MB Internal Flash, 64 MB Compact Flash Memory, power saving management Display Transflective (sunlight-readable) backlit color graphic display (1/2 VGA, 480x320 Pixel,118 mm x 80 mm), contrast and illumination (0.)

9 70 cd / m2) adjustablePower supply Li-Ion rechargeable battery (7,2 V / 6,0 Ah),Operating time: approximately 25 hours*Disposable batteries (6 x 1,5 V [IEC LR 14]),Operating time: approximately 12 hours** Typical use: 25% measurement, 25% computation and 50%"sleep"mode Mains power: (110 V/220 V AC)InterfacesUSB host / slave (for printer, keyboard or PC communication),I-Data-socket (for receiver), RS232 (serial for receiver),Bluetooth communicationLaser GaAlAs semiconductor laser, Beam divergence < 0,3 mrad, Beam power < 1 mW, Laser safety class 2 (FDA 21 CFR 1000 und 1040), Power supply9V block battery (IEC 6LR61, alkali or lithium)Receiver 5-axis receiver: 2 planes (4 displacement axes), 1 inclination 360 , protection from ambient light, unlimited dynamically extendible measurement area, resolution 1 m ( mil) and angular 10 Rad, error < 2%, error rotation angle < 2 , measurement rate approx.

10 20 HzComputerLaserReceiverEnviromental protection:IP 65IP 67IP 67 Temperature range (storage): -20 C to 60 C-20 C to 60 C-20 C to 80 CTemperature range (operation):0 C to 45 C0 C to 60 C0 C to 60 CDimensions:243 x 172 x 61 mm105 x 67 x 47 mm105 x 67 x 47 mmWeight:1 kg (without battery)165 g190 gMaximum measurement distance: 10 mCE conformity: EN 61326 (general), EN 55022 (emission), EN 61000-4-2, -3, - 4, -5, -6, -11 (interference) ROTALIGN is a registered trademark of PR FTECHNIK Dieter Busch AG. No copying or reproduction of this information, in any form whatsoever, may be undertaken without express written per-mission of PR FTECHNIK AG. The information contained in this leaflet is subject to change without further notice due to the PR FTECHNIK policy of continuous product development.