Data collection & machine diagnostics - Advance …

1 VIBSCANNER data collection & machine diagnostics Advanced signal analysis (option) Balancing in 1 or 2 planes (option) VIBCODE compatible Intrinsic safety (option)The clever data collectorfor better maintenanceVibration*Bearing conditionTemperatureRPMP rocess parametersFFT spectrumSignal analysisBalancingVIBSCANNER is an offline condi-tion monitoring system for predic-tive maintenance. Its comprehen-sive measurement and analysisfunctions and the convenient joy-stick for navigation make thishandy instrument ideal for every-day inspection equipped* DisplacementVelocityAccelerationacc. to the new ISO 10816-3- even at frequencies down to 2 HzUse trend curves to follow thedevelopment of machine analysis with enveloping isprovided for the diagnosis ofmachine condition, bearingcondition and gear signals and orbits detectdamage in low-speed ma-chines, gearboxes or analysisTotally compatible with the OMNI-TREND PC software it gives analy-sis and reporting functions in aneasy to understand format to pre-vent catastrophic machine failure,unplanned production downtimeand consequential damage to pro-cess diagnosisVIBSCANNER measures the mostimportant machine parameters onrotating equipment.

2 All the sensorsrequired are built into the is protected bya rugged, waterproof anddustproof case. An intrinsicallysafe version is also one or two plane ma-chine balancing in displayBacklit screen with large intui-tive symbols and text in differ-ent navigationEasy to use, simple to learn!One joystick and two functionkeys are all the operating con-trols you need - whether youare right or to lastA practical quick-change re-chargeable battery in the han-dle guarantees 8 hours of alarm displayFour LEDs for 'everything's OK'(blue), 'pre-warning' (green),'warning' (yellow) and 'alarm'(red).Sensors & interfacesMeasure important parametersdirectly. Use built-in transdu-cers or external sensors at-tached to rugged : One for all ..Take-along convenience - with built-in sensors!Up to speed?Non-contact RPM measurementfrom distances up to meterswith no need for reflective tape even in poor light.

3 A bright redpointer beam helps in directingyour aim at the rotating the heat for youThe retractable, flexible tempera-ture probe ensures optimal surfacecontact for quick, accurate read-ings even in liquid. Or plug in anexternal probe even IR tempera-ture guns are vibrationsThe rugged, patented accelerome-ter measures machine vibration aswell as the high-frequency shockpulses emitted by anti-frictionbearings and cavitating pumps for a total of three different ma-chine signals all at the same connectorsColor-coding of the input and out-put channels as well as the con-necting cables prevents confusion. In Nearly any transducer (ICP , CLD*,Pt100, AC, DC,..) can be used tomeasure analog signals. Out data exchange with the PC, themeasurement of digital trigger sig-nals and the output of analog sig-nals for headphones and analysisdevices is carried out via the the right connections*CLD: Current LineDriveStep-by-stepCollect machine condition data in apredefined measurement route oruse VIBCODE for automatic datacollection.

4 As soon as VIBCODE isconnected to a measurement loca-tion, the programmed measure-ment tasks start routesMeasurement values are comparedto alarm limits and stored. If alarmconditions arise, additional diag-nostic measurements start notepadNext to measurement tasks, visualinspection tasks appear as a picklist for entry of inspection data .( Check oil level )Don't forget!VIBSCANNER indicates the end ofthe route namely when all mea-surement locations have collection with VIBCODE or ' machine scanning'Positive identification!VIBCODE is the world's first intel-ligent, field-tested transducer sys-tem to recognize its measurementlocations automatically at an un-beatably low price. The probe locksonto the measurement stud viabayonet mount and reads its en-coded plastic ring. Then it readsthe machine signals programmedfor that location. VIBCODE there-fore delivers extremely reliabletrending results by ensuring thatthe location, measurement direc-tion and probe pressure are exactlythe same each new VIBCODE transducernow also measures signals on low-speed machines (as low as 2 Hz).

5 Coded measure-ment locationsEasy data collection with' machine scan'Run through non-VIBCODE mea-surement locations using a graphi-cal route. VIBSCANNER graphical-ly displays the next measurementpoint location with its direction ofmeasurement. This prevents mea-surement locations from beingoverlooked or mixed in1 and 2 planesClear indicationAfter every measurement, the posi-tion and weight of the correctionmasses appear. The 'Smiley' showsthat required balancing quality hasbeen balancingCorrect unbalance with fixed-massbalancing weights, fixed correctionlocations ( for blowers) or bytape measure positioning. Choosebetween adding masses or remo-ving weight by boring into operationGraphical step-by-step operatorguidance for an extremely easy yetaccurate balancing for bearings and gearsAs well as normal spectra, VIB-SCANNER measures envelopedspectra to diagnose bearing andgear meshing problems.

6 Spectracan be zoomed with the joystick,facilitating field correct settingHow to measure high-speed gearsor low-speed machines? VIBSCAN-NER has all the answers in opti-mized and predefined in detailActivating softwareThe optional balancing, analysisand FFT software are simple toactivate in VIBSCANNER by enter-ing a password - without anychanges to the hardware or anyadditional update programs. Youcan even try out FFT for 30 hours ofoperation into orbitThe movement of a rotating shaftis measured sequentially in boththe X and Y axis and displayed asan 'online'Overall values or spectra can berecorded at scheduled times in or-der to identify the problems introublesome machines - almost likean online system!Report functionReports are very simple to com-pile and print by FFTThe right settingOptimized settings for almostevery measurement task arestored in OMNITREND.

7 Thesoftware knows which mea-surement instrument can usewhich set-up in order to avoidwrong in the pictureThe clearly-structured databaseenables a quick localization ofthe measurement data . Thedata can then be visualized andcombined in trend curves,spectra, time based signals software for storage,analysis and reportingOMNITREND : One for allOMNITREND allows you to defineyour condition-monitoring proce-dure, to store and to analyze data ,to create comprehensive reportsand to communicate with all yourPR FTECHNIK condition monitor-ing products such as: VIBSCAN-NER , VIBXPERT , VIBROTIP , VI-BROWEB , VIBNODE and VIBRO-NET : Alignment data from RO-TALIGN and smartALIGN cannow be conveniently administratedand archived in OMNITREND .Off to the next roundCreating a VIBSCANNER routeis particularly easy as every ma-chine can be representedgraphically. Use drag & drop to position measurement loca-tions, which are then shown onthe VIBSCANNER - ExportAll recorded data (route, multi-mode) is transferred onto thePC and placed into OMNI-TREND database.

8 For synchro-nizing and archiving existingdata records, data can be im-ported from other OMNI-TREND or TIPTREND databas-es. The export of data in astandard format (ASCII) en-ables the data to be convertedinto other database series of spectraA spectra waterfall diagrammakes it easy to see changeswhen looking at multiple spec-tra for data not for intrinsically safe instruments optionally available for intrinsically safe instruments in cone sinking4 CLD: Current line drive = amplifier with current output5 no power supplyVisit us at dataHardwareMeasurement channelsAnalog: Vibration signals (CLD4, ICP )Temperature (Pt100,NiCrNi)Transducer & instrument outputsAC ( 30V; 0 - 20mA)1DC ( 30V; 0 - 20mA)1 Digital:Trigger (5V TTL)OutputsRS 232 (up to 115 kbaud, PC connection),Headphone, Analog signal (4 Vpp; Rout= 200 )Operating elements1 joystick(Cursor & ENTER function)2 keys(Menu and Escape)DisplayGraphical pixel display (backgr.)

9 Illumination)Dimensions54 x 27mm / 128 x 64 px4 LEDs for status / signal evaluationPower supplyNiMH recharg. battery with quick-change lockElectrical data dur.< 6 hours (EX: <10 hours)Operat. dur.> 10 hours in intermit. use> 6 hours in continuous use with illuminationHousingMaterialABS, reinforced with steel fiberProtect. class IP 65 Rel. humidity 10 .. 90%; non condensingDimension250 x 100 x 55 mm (HxWxD)Weightapprox. 690 gTemperature rangeOperation 0 .. +60 C (EX: 0 .. +45 C)Storage-20 .. +80 C (EX: -20 .. +45 C)Measurement range / AccuracyRPM60 .. 60000 min-1 / TemperaturePt +600 C / 1 + sensor%NiCrNi (int.) +100 C / + 3% (ext.) +100 C / + sensor% (ext.) +1000 C / 1 + sensor%Extra +9V / 2% (Ri=30k ,voltagewith cable VIB )(AC/DC) +30V / 2%(Ri=100k ,with cable VIB )Extra +20mA/ 2%; 2%current(Rshunt =200 , with cable(AC/DC)VIB )For internal sensor and external sensors (1 A/ms- CLD4; 100mV/g ICP ) and external mea-surement devices (1mV/ms- ), the followingapplies:Displacement up to 9000 m (p-p) / 1%Velocityup to 9000 mm/s (p-p) / 1%Acceleration up to 6000 m/s (p-p) / 1%Shock pulses up to 81 dBsv / 3dBStandards metFrequency response according to ISO 2954 -other parameters and measured variablesaccording to DIN 45662 class 1 Noise, internal sensor (from 10 Hz) mm/s 2 m eff.

10 (instr.+sensor)Shock pulse< 0dBsv , peakCompatibilityExternal transducerVibration CurrentLineDrive (CLD4) transducer ICP transducer1 Velocity transducer (mV/mms-1) Displacement transducer (mV/ m)5 RPM Optical sensor (passive/active) 5V TTL (opt. or induct. transducer)Temperature NiCrNi (magnetic/probe) IR probe Pt1001 Intrinsically safe version (option)Protection class II 2 G EEx em ib IIC T4 Prototype test certificateT V 01 ATEX 1699 FirmwareMeasurement functionsVelocity / displacement / acceleration in ma-chine-specific measurement tasks;Shock pulse (bearing condition);Cavitation; Temperature; RPMTime signalfmax. 200/ 500/ 1000/ 2000/ 5000 HzMeas. time [125 - 4000] .. [ - 250] msRecording (overall values and spectra)Start delayAdjustableRepetitionAdjustableWaiting time AdjustableFFT 1/ 5/ 10 kHzNo. of lines400 to 6400 linesLine width> HzBalancing1-plane/ sequential 2-plane balancingBalancing: Free, fixed location, fixed weight,tape measureProcess parametersManual inputUser-defined tasks:DC: 30V; -20.