Transcription of Design Guide forplasticssuccess application
1 3 Bonding, attaching, mounting, laminating, fastening, sealing, labeling, protecting3M Solutions for Plastics Design Guide forplasticsplasticsplasticsplasticsplast icsplasticsplasticsplasticsplasticssucce ssplasticsplasticsplasticsplasticssucces ssuccessapplication3M Product Portfoliofor applications successWith no surface preparation, 3M Scotch-Weld Structural Plastic adhesive DP8005 bonds end caps on Low Surface Energy plastic fence posts. Handling strength in 2-3 Scotch-Weld Plastic & Rubber Instant adhesive PR600 permanently bonds difficult-to-bond plastics and rubbers together, or in combination with metals and/or bonding plastic feathers and nocks onto arrow shafts, 3M Scotch-Weld Industrial Plastic adhesive 4475 dries quickly to a firm bond that resists plasticizers and thin bondlines in automotive interior trim attachment.
2 3M Quick Bonding adhesive 360 bonds with strength greater than many thicker Scotch-Weld epoxy adhesive 8405 readily bonds many difficult-to-bond plastics in applications ranging from computers to ease of assembly and precise fit, die-cut 3M VHB Tape bonds and seals plastic components throughout a GPS unit. HSE (High Surface Energy) STRUCTURAL* ADHESIVESNON-STRUCTURAL** ADHESIVESBONDING TAPESOTHER SOLUTIONSNOTE: The optimal curing guideline for plastics solutions ranges from 72 hours to 7 days.* Structural strength adhesives reach a minimum of 1,000 psi overlap shear strength.
3 ** Non-structural strength adhesives typically reach less than 1,000 psi overlap shear strength.** Solvent-based adhesives may craze (attack) some Polypropylene Polystyrene Acrylic PVC ABS Polyester Two-part Acrylic Two-part epoxy Two-part UrethaneInstant adhesive (CA) Instant adhesive (CA) Primer Polyurethane Reactive (PUR) Aerosol Cylinders Hot Melt Extrudable Hot Melt Sprayable Solvent-based** Water-based Sealants Bonding Films adhesive Transfer Tapes Double Coated Tapes General Purpose Foam Tapes 3M VHB Tapes Reclosable Fasteners Protective Tapes (Short Term)
4 - except PVCs High Performance Polyester Label Materials4567 LSE (Low Surface Energy) Keeping pace with the growth in plastics products 3M solutions for improved Design , performance, and productivityAerosolCylindersHot Melt ExtrudableHot Melt SprayableSolvent-basedWater-basedSealant sBonding FilmsInstant adhesive (CA) Primer**Instant adhesive (CA)Polyurethane Reactive (PUR)Two-part UrethaneAdhesive Transfer TapesDouble Coated Tapes3M VHB TapesHigh Performance Polyester Label MaterialsProtective Tapes (Short Term) Versatile; eliminates or minimizes surface preparation even on LSE plasticsHighest strength and elevated temperature resistance of all 3M AdhesivesFast curing to a flexible, impact resistant bond; lower cost than epoxy or acrylicOne-part liquid reaches handling strength in 5-10 seconds at room temperaturePrepares LSE plastics for secure adhesive bondingHot melt production speed with performance typical of structural adhesiveConvenient fistful of bonding power and versatilityAerosol convenience, bulk productivity for large area coverageFast bonding with a targeted bead of solventless adhesive .
5 Move assemblies immediatelyFast wide area application ; fast bonding for lightweight parts; solventless Solvent speeds and strengthens the bond between a wide range of plastics and other surfacesEasier environmental compliance; speed to handling exceeds most solvent-based systemsFlexible seals on many plastics to keep air, wind, dirt, and water in or outPrecision shape, size, and fit; bonds in seconds with heat; solventlessClean, precise application of dry pressure sensitive adhesive for bonding on contactBenefits of adhesive transfer tapes but with a carrier for handling stability and die-cuttingPressure sensitive adhesive on a roll to replace mechanical fasteners and solvent weldingProtect plastic surfaces from scratching, abrasion, and chipping; remove cleanlyAbrasion and solvent resistant facestocks.
6 Permanent adhesion even to LSE plasticsReclosable FastenersStick to a variety of plastic surfaces that need repeated attachments and removals3M SolutionsSTRUCTURAL ADHESIVESNON-STRUCTURAL ADHESIVESBONDING TAPESOTHER SOLUTIONSTwo-part AcrylicTwo-part EpoxyBenefitsAt the same time, however, thermoplastics are more commonly used because of a wide variety of production and end use properties. For example, polypropylene is inexpensive with high chemical resistance, but is hard to bond due to its low surface energy. Nylon is more expensive, resists wear and heat, and is easier to bond given its high surface to high surface energy An unwaxed car hood exhibits high surface energy (HSE) and water spreads across the surface.
7 Similar to water, adhesive on a high energy surface flows and wets out the surface. Wetting is necessary for effective bonding. A waxed hood exhibits low surface energy (LSE). In effect, the energy of the wax repels the water, forcing it into beads. adhesive also beads up and does not effectively wet an LSE bonding success with LSE thermoplastics, 3M offers several specially formulated adhesives and tapes. Using the selection chart This Guide focuses on thermoplastics because of their complexity, versatility, and wide use. Thermoplastics are presented in the adjacent chart, moving left to right from low to high surface energy.
8 At the intersections of 3M technology and plastic, 3M product numbers represent starting points for further more wherever people live, work, or playIn 1976 plastics had become the most commonly used material in the world. By 2001 plastics was the fourth largest manufacturing segment in the United States. Today, wherever you live, work, or play, the use of plastics is growing, and with it the use of 3M adhesive and tape technologies to assemble, protect, and label products made of plastics or plastics combined with metal, wood, or other adhesive and tape benefits Bond strength matched to the job, for example, replacing screws and other mechanical fasteners.
9 Bonding LSE plastics with little or no surface preparation Virtually invisible fastening for an aesthetically-pleasing product Increased material options bond more plastics than ever, including inexpensive hard-to-bond plastics Increased manufacturing efficiency with faster assembly speed and fewer assembly steps in many applications Bond and seal simultaneously This Guide is an overview to help you match 3M technologies to specific thermoplastics for applications of plastics Thermoplastics are polymers that can be repeatedly softened with heat for molding, becoming solid when cooled.
10 Thermosetting plastics soften with heat once, then cool to an insoluble solid. Thermoset parts are easily bonded, while thermoplastics have a wide range of surface energy characteristics which must be considered for successful bonding or labeling. AdhesiveHigh Surface Energy (easy to adhere)Low Surface Energy (hard to adhere)AdhesiveGeneral Purpose Foam TapesBenefits of double coated tapes but with foam carrier for gap fillingNOTE: The technical information and data on these pages should be considered representative or typical only and should not be used for specification purposes. A variety of other bonding, joining, and sealing products are available for these as well as various other plastics.