Transcription of DF110GKA零件目录图册 - df-motor.com
1 DF110 GKA DF110 GKA PARTSLISTFOREWORD When you are going to order parts you may take this booklet as reference but any differences please take the reality on vehicle as standard. To find out the name, Item code or fitment you may check in the illustration with the size and appearance .Then with the no. in the illustration you will find out the name, item code and quantity. There will no notice to you ahead of any change of the information in this booklet. 1 ENGINE MUFFLER CARBURTOR nameChineseDescriptionQ'ty $101010005 Engine1201030018 ( Carburator1302010077 Adjusting shaft1401990001 Twice adding air1501050006 Muffler1601990024 Asbestos pad1702010078 Muffler Fixing plate1801040004 Air clearner1912010020 10 Steel Clip 10mm21006990067 Off-gas pipe11106990001 Secondary filter11212010007 pipe Clip 2 CYLINDER HEAD ASSY nameChineseDescriptionQ'ty $1231006-010170 M6 110 BOLT M6 11012 231006-0102GB16674 M6 20 BOLT M6 2023231006-0103 70 1 12 WASHER 1 1214 231006-0104C100-2# RIGHT COVER, CYLINDER HEAD15 231006-0105 M6 32 BOLT M6 3226 231006-0106C100 (A7TC) SPARK PLUG17231006-0107 C110-1# CYLINDER HEAD ASSY18 231006-010870 O 70 ( ))
2 COVER, VALVE CHAMBER110 231006-0110C100-2# LEFT COVER, CYLINDER HEAD111231006-0111C100 ( )UPPER COVER, CYLINDER HEAD112 231006-0112 14 WASHER 14313231006-0113C100 M6( )NUT M6414 231006-0114GB5783 M6 25( )BOLT M6 25415231006-0115 90D (JQ-4)INLET PIPE116 231006-0116 14 WASHER 141 3 CYLINDER ASSEMBLY nameChineseDescriptionQ'ty $1 231006-020170 231006-020270 8 RING 8 231006-0203C100 8 14 7 PIN 8 14 724 231006-020470 14 RING 14 231006-0205C110 GASKET ASSY,CYLINDER HEAD16 231006-0206GB16674 M6 16 BOLT M6 1617 231006-020770 ( )CLIP, HIGH VOLTAGE WIRE18 231006-020870 M6 23 BOLT M6 2329 231006-0209C110 ( )CYLINDER BLOCK ASSEMBLY110 231006-0210C110 (45)GUIDE CHAIN ROLLER SET111 231006-021170 14 WASHER 14112 231006-021270 ( )GUIDE CHAIN ROLLER PIN113 231006-021370 16 RING 16 231006-0214C110 GASKET,CYLINDER BLOCK115 231006-0215 8 12 7 PIN 8 12 72 4 VALVE MECHANISM nameChineseDescriptionQ'ty $1 231006-030170 VALVE COTTER42 231006-030270 ( )SPRING SEAT25 231006-030570-3# INNER SPRING,ASSY26 231006-030670 SEAL, VALVE STEM27 231006-030770 INLET VALVE18 231006-030870 EXHAUST VALVE112 231006-031270 ROCKER ARM ASSEMBLY, VALVE213 231006-031370 ROCKER SHAFT214 231006-0314 ( 16003 16002)
3 GAMP SHAFT COMP115 231006-031570 TIMING DRIVEN SPROCKET116 231006-031670 M5 12 BOLT M5 12317 231006-031770 CHAIN ADJUSTING SET118 231006-031870 AXLE, TENSIONER LEVER 119 231006-031970 CHAIN TYHT SET120 231006-032070 LIFTER ASSY121 231006-032170 SPRING122 231006-0322 20 WASHER 20123 231006-032370 M14 SEALING PLUG M14 231006-0324 13 WASHER 13125 231006-0325GB16674 M6 18 BOLT M6 18126 231006-0326C100 (84) SPROKET CHAIN1 5 RIGHT CRANKCASE COVER nameChineseDescriptionQ'ty $1 231006-0401C100 OIL RULER ASSY12 231006-0402CG125 O 18 3 O-RING 18 313 231006-0403GB6170 M8( ) NUT 814 8( )WASHER 815 231006-0405 O 8 8 231006-0406Z100 M8 BOLT M817 231006-0407Z100 1 CAM PLATE ASSEMBLY, CLUTCH9 231006-0408Z100 ( 8801) COVER COMP.
4 RIGHT CRANKCASE18 231006-0409GB16674 M6 40 BOLT M6 40510 231006-0410Z100 2 CAM PLATE ASSEMBLY, CLUTCH111 231006-041170 8 12 PIN 8 12 6 LEFT CRANKCASE COVER nameChineseDescriptionQ'ty $1 231006-041170 8 12 PIN 8 12 231006-0501 (6 8801) FRONT PART COVER13 231006-0502C100 ( 8801) BACK PART COVER14 231006-0503GB16674 M6 28 BOLT M6 2825 231006-0504GB16674 M6 50 BOLT M6 5016 231006-0505GB16674 M6 32 BOLT M6 3227 231006-0506GB16674 M6 70 BOLT M6 70 7 CLUTCH ASSY nameChineseDescriptionQ'ty $A 231006-0600 Clutch ASSY11 231006-0601Z125-2# DRIVE PLATE COMP12 231006-0602Z100 ALIGNING SLIDING BUSH13 231006-0603Z125-2# CLUTCH DASH POT SLIPCOVER34 231006-0604Z125-2# CLUTCH TOP PLATE15 231006-0605Z100 OUTER FRICTION DISK A26 231006-0606Z100 DRIVE FRICTION DISK17 231006-0607Z100 CLUTCH BELOW PLATE18 231006-060870 ELASTIC CHECK RING19 231006-0609Z100 SHOCK ABSORBER PLATE110 45 CIRCLIP 45111 231006-061170 SLEEVE112 231006-0612 (6000)BEARING (6000)413 M5 12( )
5 SCREW M5 12114 231006-0614Z100 END COVER,CLUTCH115 231006-061570 LOCK NUT, CLUTCH 116 231006-061670 DISH WASHER, CLUTCH117 231006-0617Z100 GASKET,END COVER118 231006-061870 CIRCLIP119 231006-0619Z100 DRIVEN GEAR COMP120 231006-0620Z100 PRIMARY DRIVE GEAR121 231006-0621Z100 AXLE SLEEVE1 8 OIL PUMP nameChineseDescriptionQ'ty $1 231006-0701C100 OIL PUMP ASSY12 231006-070270 HUB DUMP CHAIN SPROCKET OIL PUMP13 231006-070370 BUSH, SPROCKET14 231006-070470 STRAINER,OIL FILTER1 9 RIGHT CRANKCASE nameChineseDescriptionQ'ty $1 231006-0901 (6201)BEARING (6201)12 231006-0803 (6203)BEARING (6203)13 231006-0902 SD110 RIGHT CRANKCASE BLOCK14 231006-0903 B( )CYLINDER STUD BOLT B25 231006-0904 2 20 WASHER 2 2016 231006-0905CG125D ( )OIL DRAIN PLUG1 10 / CRANKSHAFT CONNECTING-ROD ASSY/PISTON nameChineseDescriptionQ'ty $1231006-1001 GY6 (110CC) PISTON RING COMP12345 231006-1005 70 CHECK RING, PISTON PIN26 231006-1006 L110 PISTON17 231006-1007 L110 PIN PISTON1A231006-A 100 CONNECTING ROD COMP 18 231006-1008 (6304)BEARING (6304)29 231006-1009 120 CONNECTING ROD COMP 311070 4 KEY 1 11 TRANSMISSION MAIN,COUNTER SHAFT nameChineseDescriptionQ'ty $1 231006-1101SD110-1# MAIN SHAFT, TRANSMISSION1231006-11013+1 MAIN SHAFT, TRANSMISSION12 231006-1102SD110-1# (115mm)COUTERSHAFT TRANSMISSION13 231006-1103C100 ( ) DRIVE SPROCKET14 231006-1104GB5783 M6 10( )
6 BOLT M6 1025 231006-110570 FIXING PLATE,DRIVE SPROCKET 1 12 IDLER SETUP nameChineseDescriptionQ'ty $1 231006-1201GB5783 M6 20( )BOLT M6 2022231006-0403GB6170 M8( ) NUT 813 231006-1202 20 WASHER 2014 231006-1203 SD110 FIXING PLATE15 231006-1204 SD110 PIVOT,REVERSE GEAR IDLER WHEEL16 231006-1205 26 CIRCLIP 2627231006-0612 (6000)BEARING (6000)18 231006-1206 SD110 REVERS IDLER19 231006-1207 10 1 16 WASHER 10 1 16110 231006-1208 10 CIRCLIP 10111 231006-1209 70 8 8 PIN 8 81 13 GEARSHIFT MECHANISM nameChineseDescriptionQ'ty $1 9 231006-1301SD110 ( ) GEARSHIFT DRUM COMP1231006-13013+1 ( ) GEARSHIFT DRUM COMP12 231006-130270 8 11 BOLT, RETURN SPRINGN FIXING 8 1113 231006-1303S110 LOCATING PLATE ASSY14 231006-1304C100 SPRING ,LOCATING PLATE15 231006-1305Z100 ( )LIMIT SCREW16 231006-1306 (260mm )GEARSHIFT LEVER COMP17 231006-1307 (3+1) GEARSHIFT SWITCH LAMP18 231006-1308GB823 M6 12( ) SCREW M6 12110 231006-1310C100 ( )GEARSHIFT SWITCH PRESSING PLATE111 231006-1311 Z100 CONTROLLING ARM ASSEMBLY, CLUTCH112 231006-1312 113 231006-1313Z100 CAM PLATE ASSEMBLY, CLUTCH1 14 MAGNETO COMP nameChineseDescriptionQ'ty $1 231006-1401 (M8 )STARTING CLUTCH BODY12 231006-1402 (12V6 )ROTOR ASSY,MAGNETO13 M8 15( )SCREW M8 1534 231006-1404 (12V6 )STATOR ASSY,MAGNETO15 231006-1405 70 ( ) NUT16 231006-1406GB16674 M6 18( )
7 BOLT M6 1827 231006-1407GB5783 M5 12( )BOLT M5 1228 231006-1408 C100 FIXING PLATE, MAGNETO CABLE 19231006-0206GB16674 M6 16( )BOLT M6 161 15 ELECTRIC STARTING MECHANISM nameChineseDescriptionQ'ty $1231006-0504GB16674 M6 50 BOLT M6 5032 231006-1501 ( L:220)STARTING MOTOR ASSY13 231006-1502 O 2O-RING 214 231006-1503 C100 SPROCKET15 231006-1504 (62 )STARTING MOTOR DRIVE CHAIN16 231006-1505 C100 ASSEMBLY, GUIDE PLATE17 231006-1506 C100 ASSEMBLY, CHAIN PROTECT PLATE18 231006-1507 11 CIRCLIP 1119 231006-1508GB5783 M6 12( )BOLT M6 12110 231006-1509 C100 PLATE, START CLUTCH111 231006-1510 O O-RING 231006-1511 C100 DISK INSULATOR113 231006-1512C100 O 2O-RING 2114 231006-1513 C100 DISK INSULATOR115 231006-1514 30 42 OIL SEAL 30 42 M6 16( )SCREW M6 16217 231006-1516 C100-7# PLATE GEAR ASSY118 231006-1517 C100-7# PLATE GEAR ASSY119 231006-1518 C100 19 30 5 OIL SEAL 19 30 51 16 PAPER GASKET ANTI-HEAT GASKET nameChineseDescriptionQ'ty $1 231006-1601 Front Cover Gasket(L.)
8 12 231006-1602 Right Block Gasket13 231006-1603 Middle Block Gasket14 231006-1604 Cylinder Head Gasket(L.)15 231006-0214 110 110cc Cylinder Block Gasket(Aluminium)16 231006-0205 110 110cc Cylinder Head Gasket Assy (Aluminium)17 231006-1605 Cylinder Head Gasket(R.)18 231006-1606 Cylinder Head Cover Gasket19 231006-1607 Intake Manifold Gasket1 17 FRAME AND ACCESSORIES nameChineseDescriptionQ'ty $10201-110 GKA Frame1202011077 Battery Cover1307010104 Rear Shock2402011076 Rear engine carrier1502011095 Front Triangel board1607990012 23* 10*35 Bushing 23* 10*352 18 Rollbar nameChineseDescriptionQ'ty $102011087 Left Side bar1202011088 Right Side bar1302011085 Left Roll bar2402011086 Right Roll bar1502011089 Rear roll bar1602011084 Roll bar connection1702011083 Light bracket1 19 Sttering ASSY Swing arm nameChineseDescriptionQ'ty $102030018 )
9 Steering Wheel1202030714 Steering Wheel Fixture13120300216903 Bearing 6903 2412020008 10*22*6 Steel Dust cover 10*22*616502030225 L 420mmGimbal L 420mm1602011092 Upper Swing arm2702030224 Front steering angel RH 1802030222 Steering rod w/ balljoint2912060015 Ball Joint210190374 L:285mmSteering rod21102030022 Steering machine11202030223 Front steering angel RH 11302011094 Lower swing arm (RH)11402011093 Lower swing arm (LH)11507010105 Front Shock21602030015 Steering Machine Cover21712050003 17 Circlip 1711802030016 Steering angel Fixture41912020016 Steel Dust cover *31*64 20 Gearshift Pedal nameChineseDescriptionQ'ty $102010079 Accelerator Pedal1202010080 Brake Pedal1306990015 ( Brake Pedal Shoe1406990016 Brake Pedal Shoe1508020150 Throttle Cable1607020006 Hand brake spring1702010065 Hand brake 1806990017 Hand brake ball joint2902011079 shift-level Assy11002011080 11108020215 Handbrake21202011081 Shift Rocker Arm Assy11307020007 Braking switch extension spring 21406020012 Speedmeter Rubber washer1 21 Fuel Tank nameChineseDescriptionQ'ty $105030050 Oil tank12305050011 Oil Tank Cap14510060003 Fuel Switch/Pet Cock1606020082 6*20*3 Rubber Washer)
10 6*20*34706990001 Secondary filter1812010007 pipe Clip * pipe * 22 WHEEL, RIM nameChineseDescriptionQ'ty $1190016 valve spigot4206010049 13* 13* Rim 6201 Bearing 6201 2502040167 Rim 43 Rubber Dust cover 434712030013 6202 Bearing 6202 2 23 Rear Transmission NO. Code name Chinese Description Q'ty $1 *40 Pin M16 slotted nut M162312020007 Steel Dust cover2402040011 Sprocket1504020003 Disc 160 mm1602040168 Rear axle 1A02040170 Bearing pedestal ASSY2712040017 40*28*7 Oil Seal 40*28*72802040174 Bearing pedestal2912030015 6205 Bearing (6205)2B02040169 dust cover of the bearing pedestal21002040173 dust cover of the bearing pedestal21112040016 40*25*7 Oil Seal 40*25*721202040171 420-54link chain 420-541 24 Electrical parts, Wire nameChineseDescriptionQ'ty $103030580 Instrument board1210010010 Switch headlight1310010012 Switch electric start1410010089 Kill switch1509010003 Headlight2601020021 relay1701020010 coil,comp,ignition1801020052 spark unit1908010076 Master cable11010990002 YTX5A-BSbattery 12V5A11110080009 Lock11201020008 rectifier11309040004 Top Lights21410990070 Anti-theft Device1 25 Brake system nameChineseDescriptionQ'ty $A04010069 Brake ASSY11190051 Mini Master cylinder12190353 Pedal Pin Pedestal13190171AG100 Brake caliper AG10014190354 M8*75