OWNER′S MANUAL - df-motor.com

1 owner S MANUALPLEASE CHECK YOUR LOCAL RIDING LAWS ANDREGULATIONS BEFORE OPERATING THIS kart should not be ridden by anyone under 16 years of THIS MANUAL CAREFULLYBEFORE YOU USE THIS VEHICLE It contains important safety : Dongfang MotorINCADD: 12851 Reservoir St. Chino CA91710 TEL: 888-908-6928 INTRODUCTIONC ongratulations on your purchase of theGo kart represents the result of many years ofthe factory experience in the production of fine sporting , touring and pacesetting racing MANUAL will provide you with a good basic understanding of the features and operation of MANUAL includes important safety provides information about special techniques andskills necessary to ride theGo kart .it also includes basic maintenance and inspection you have any questionsthe operation or maintenance of yourGo kart ,please consult the sales INFORMATION ANGO KARTIS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

2 READ THIS MANUAL TOGETHER WITH TIPS FOR THEGO kart RIDER CAREFULLY ANDCOMPLETELY BEFOREOPERATING YOURGO kart . MAKESURE YOU UNDERSTAND ALLINSTRUCTIONS. PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ONTHEGO kart . NEVEROPERATE ANGO kart WITHOUT PROPER TRAINING OR INSTRUCTION. THIS GO kart , AND ANY OTHER GO kart OVER 90cc, SHOULD NOT BE OPERATED BY ACHILD UNDER 16 YEARS OF AGE. THESE CHILDREN MAY NOT BE ABLE TO OPERATE THISVEHICLE SAFELY DUE TO PHYSICAL OR MENTAL LIMITATION. Always avoid operating an GO kart on any paved surfaces, including sidewalks, driveways, parkinglots and streets. This GO kart is designed for operation by a single person or with one passengers only. Never operate anGO KARTon any public street, road or highway, even a dirt or gravel is designed and manufactured for use only off public roads.

3 Never operate anGO kart without wearing an approved motorcycle helmet that fits alsowear eye protection (goggles or face shield), gloves, boots, a long-sleeved short or a jacket, andlong pants. Never consume alcohol or drugs before or while operating thisGO kart . Never operate theGO kart on hills too steep for theGO kart or for your abilities. Practice onsmaller hills before attempting larger hills. Never modify anGO kart through improper installation or use of accessories. Never attempt wheelies, jumps, or other stunts. Always inspect yourGO kart each time you use it to make sure it is in safe operating follow the inspection and maintenance procedures and schedules described in this MANUAL . Always keep both hands on the handlebars and both feet on the footrests of theGO kart duringoperation.

4 Always followproper procedures for turning as described in this at low speedsbefore attempting to turn faster speeds and never turn at excessive speeds. Never permit vehicle refueling by anyone otherthan an adult. Never permit anyone other than an adult to start theGO kart . Drain gasoline form the fuel tank and carburetor prior to transporting theGO kart . Caution the child and others near the vehicle not to get close to touch any moving parts or any heatedareas such as the engine and exhaust pipe. Do not allow the vehicle to be ridden at night, because this vehicle is not equipped with a read this MANUAL should pay special attention to these items wit WARNING and CAUTION words and must review the contents for the to follow WARNING instructions could result in severe injury or deathto the GO kart operator, a bystander, or a person inspecting or repairing theGO CAUTION indicates special precautions that must be taken to avoid damageto the GO IMPORTANT NOTE TO.

5 1 LOCATION OF THE WARNING AND SPECCIFICATION number and function of engine stop brake limiter tank and installation of before fuel and engine and rear with care and good training if you recommended for children under 16 years of not operate after consuming alcohol or and the the young AND maintenance chart for the emission control maintenance and lubrication driven box lubricating of AND IMPORTANT NOTE TO PARENTS:This Go kart is not a you let your child ride thisGo kart , you should understand theinstruction and warming in this owner s be sure your child understands and will follow differ in skills, physical abilities and children may not be able to operate anGokart should supervise their child s use of theGo kart at all should permitcontinued use only if they determine that the child has the ability to operate theGo kart kart was delivered with an adjustable speed limiter and also with an air intake that all beginners start off with the speed limiter screw turned in and theair intake restrictorplate installed to limit the amount of speed available while they limiter screw may begraduallyturned out to increase maximum speed as the beginner becomes more familiar with operating theGo kartParents should decide when to adjust theGo kart for more power as their youngster s riding skills theGo kart rider can operate with skill at the top speed

6 Permitted by adjusting the speed limiter alone,the air intake restrictor plate can be removal of this plate will result in a significant increasein power,turn the speed limiter back in again;adjust it out in stages as you you child is a beginner or is inexperienced, he or she should take a training the previouspage for information about the freetraining available to purchaser of new GGo kart OF THE WARING AND SPECIFICATION LABELS Read and understand all of the labels on yourGo labels contain important information forsafe and proper operation. Never remove any labels form yourGo a label becomes difficult to read or comes off, request areplacement label from your ales number locationEngineserial number and frame serial number (VIN number)are used to mark the motor vehicle, if someparts need special service,these marks can provide you or maintenance man some serial number is stamped on the topside of the engine transmission serial number(VIN brand) is located on the frame head write down the engine serial number (VIN number) in the following blanks,in the Serial Number:Frame Serial and Function of pole 2.

7 Ignition switch3. Pedal of the braking4. Oil tank5. Accelerograph6. The cover of the oil tank7. Luggage rack Fuse10. Instrument andindicator Brake pedalHold the rear brake lever with right rear brake is in action, the vehicle speed will decreaseuntil the vehicle addition, hold the rear brake lever firmly, start clutch engages, then you can usethe pedal lever to start the Ignition switchIgnition switch is located at right side of the body,which has two positions NO , OFF and ST . NO :Turn on power, the vehicle is started, the keycan be pulled out. OFF :Cut off power, the vehicle could not bestarted, the key can be pulled out. ST : the switch is twisted to this location,canstart the engine(brake pedal in the braking state)Pulling the key out, can prevent non-owners fromoperating the Parkingbrake plateIn addition.

8 Holdthe front brake lever firmlyand press the parking brake usedto prevent from slipping of : firstly hold front brake down parking brake plate to achieveparking leverUsed to control the vehicle thethrottle lever forward, throttle up, accelerate thevehicle, release the lever and reduce the speeduntil the vehicle is brake Throttle limiter screwThe throttle limiter screw can restrict maximum engine, power by limitingthrottle lever travel, thusrestricting the vehicles maximum speed, Adjust the throttle limiter screw according to the riders skill : loosen the lock the throttle limiter screw clockwise to decrease the maximum speed orcounterclockwise to increase the maximum speed, after adjusting tighten the lock more than 20mm( ) Fuel petcockThe fuel petcock is rotary valve betweenthe tank and carburetor, it has three positions.

9 ON when the lever in on this position, thefuel will flows to the carburetor., normal 1 ridingis done with this position. RES :if you run out of fuel whileriding , turn lever to this position, then refuelat the first opportunity. OFF : when the lever is on this position,the fuel line is cut out ;when the engineis notrunning , the lever should be set to this Choke leverChoke lever is located in the right side of is used to increase the fuel/air mixingratio when the engine start in cold choke lever out a position the engine is instart state. After the vehicle start, preheat theengine for 2-3 minutes, then push it back to the b position, it is in run state this open ON open (warming up position) OFF Shift pedalThisGO kart is equipped with a constant-mesh3/4 speed shift pedal is locatedon the left side of the Fuel tank capRemove the fuel tank cap by turning tank FuelMake sure that there is sufficient fuel in the the fuel tank to the bottom of the filler tube tubeRecommended fuel: UNLEADED GASOLINEONLYCAUTION.

10 Use only unleaded useof leadedgasoline will cause severe damage to internalengine parts, such as the valves and Charging and Installation of BatteryBefore starting the vehicle, install the battery installing the battery, pour in the press eh strip seal on the top cap the batteryaccording to the battery willachieve the best starting prolong to the battery s charging,install the battery into thebattery case, and tighten it firmly with tighten :\ Never take out the seal plug, so as to avoid causing danger such as the water entering into thebattery and electrolyte leaks. The battery should installed firmly, no looseness. Do not to connect the + , - electrodes reversed. Check red to red (+) black to black (-). Do not place the battery near high temperature fire and Checking before ridingBefore operating thisGO kart , be sure to check the items listed in the following Check fuel level in fuel tank, and add recommended fuel if necessary Check fuel line for if oil Check oil level in engine, and addrecommended oil to specified level if necessary.