Digital Process Controller Series E5 K - Westmill …

1 Digital Process Controller SeriesE5 KAdvanced Process DigitalControllers Field configurable output and optionboards 100 ms sampling (for analog input) Advanced PID, or fuzzy self-tuning Conforms to UL, CSA and CE standards IP66/NEMA4X front panel Remote set point (for E5EK and E5 AKonly) Set point ramp Serial communications (RS-232C, andRS-485; RS-422 for E5AK and E5 EKonly) and transfer output (4 to 20 mA) Front panel programming Heat/cool or standard operation Auto/manual and ON/OFF selections Ordering InformationOrder Control Output Boards and Option Boards separately below. Example: for a Relay Control Output, order the E53-R4R4 OutputBoard in addition to the E5CK-AA1-500 Process Controller . For E5AK or E5EK, order an E53-R output : You can mount only one Output Board and one Option Board to E5EK or numberStandard modelsBase Unit with terminal coverE5AK-AA2-500E5EK-AA2-500E5CK-AA1-50 0E5CK-AA1-302 Position--proportionalBase Unit with terminal coverE5AK-PRR2-500E5EK-PRR2-50024 AC/DC modelsBase Unit with terminal coverE5AK-AA2-500 AC/DC 24VE5AK-PRR2-500 AC/DC 24VE5EK-AA2-500 AC/DC 24VE5EK-PRR2-500 AC/DC 24VE5CK-AA1-500 AC/DC 24 VNote: 1.

2 When using the heater burnout alarm function with a standard model, the Linear Output Module cannot be used for the controloutputs (heat). The Digital Controller provides transfer outputs at 4 to 20 mA for the PV and other values and control outputs at4 to 20 mA for the current Order Output and Option Boards E5EK-PRR2/E5AK-PRR2 controllers are supplied with relay output. The relay output is not compatible with any other KE5 KOrdering Information Table-- continued from previous pageItemDescriptionPart numberOutput Module (for E5AK and E5EK only)RelayE53-R(y)SSRE53-SPulse (NPN) 12 VDCE53-QPulse (NPN) 24 VDCE53-Q3 Pulse (PNP) 24 VDCE53-Q4 Linear (4 to 20 mA)E53-C3 Linear (0 to 20 mA)E53-C3 DLinear (0 to 10 V)E53-V34 Linear (0 to 5 V)E53-V35 Note: 1.

3 The Digital Controller uses a dedicated, high-resolution Output Module. The E53-C Current Output Module for the E5 X can-not be used with the Digital If the control period is less than 5 seconds, use solid state relay or pulse numberOutput Board (for E5CK only)Relay/Relay (See note.)E53-R4R4(y)Pulse (NPN)/RelayE53-Q4R4 Pulse (PNP)/RelayE53-Q4HR4 Pulse (NPN)/Pulse (NPN)E53-Q4Q4 Pulse (PNP)/Pulse (PNP)E53-Q4HQ4 HLinear (4 to 20 mA)/RelayE53-C4R4 Linear (0 to 20 mA)/RelayE53-C4DR4 Linear (0 to 10 V)/RelayE53-V44R4 Note: If the control period is less than 5 seconds, use solid state relay or pulse numberOption Board (for E5AK and E5EK only)Communication (RS-232C)E53-AK01(y)Communication (RS-422)E53-AK02 Communication (RS-485)E53-AK03 Event inputE53-AKBT ransfer output (4 to 20 mA)E53-AKFNote: 1.

4 The E5AK allows a maximum of three Option Boards to be mounted. Refer to pages 25--26 for mounting The E5EK and E5CK allows only one Option Board to be numberOption Board (for E5CK only)Communication (RS-232C)E53-CK01(y)Communication (RS-485)E53-CK03 Event inputE53-CKBT ransfer output (4 to 20 mA)E53-CKF ACCESSORIES (ORDER SEPARATELY)ItemHole DiameterPart numberCurrent Transformer (for E5AK and E5 EKl) mmE54-CT1(only) mmE54-CT3 Note: CT is required when the heater burnout alarm function is ModelsPart numberTerminal CoverE5 AKE53-COV0809E5 EKE53-COV08E5 CKE53-COV07E5 KE5 K INPUT TYPES (SELECTABLE WITH INPUT JUMPER CONNECTOR)Platinum Resistance Thermometer (RTD s)Input (field selectable)JPt100Pt100 Range to to to to setting number01 ThermocoupleInput (fieldselectable)(see note)K1K2J1J2 TEL1L2 UNRSBWPL Range C--200to1, ,3000to1,7000to1,700100to1,8000to2,3000t o1,300 F--300to2, , ,100--100to1, ,3000to3,0000to3,000300to3,2000to4,1000t o2,300 Input settingnumber2345678910111213141516 Note: 1.

5 Setting number is factory-set to 2 (K1).2. Thermocouple W is W/Re5-26 (tungsten rhenium 5, tungsten rhenium 26).Current/VoltageInput (field selectable)Current inputVoltage input()4to20mA0to20mA1to5V20to5V0to10 VInput setting number1718192021 Note: When a current/voltage input is selected, the decimal point is fully KE5 KSpecifications RATINGSM odel numberE5 K StandardE5 K 24V AC/DCSupply voltage100--240 VAC, 50/60 Hz24V AC/DC,50/60 HzOperating voltage range85% to 110% of rated supply voltage85% to 110% of rated supply voltagePower consumptionE5AK16 VA9VA, 6WE5EK15 VA9VA, 6WE5CK10 VA (at 100 VAC)14 VA (at 240 VAC)6VA, , J, T, E, L, U, N, R, S, B, W, PL Platinum resistancethermometer (RTD)JPt100, Pt100 Current input4to20mA,0to20mAVoltage input1to5V,0to5V,0to10 VMean Time Between years (135,000 hours Control output (See Note 1.))

6 RelaySPST, 250 VAC, 3 A (resistive load)Mechanical life expectancy:10,000,000 operations life expectancy:100,000 operations (Pl)NPN20 mA at 12/24 VDC (with short-circuit protection)g(Pulse)PNP20 mA at 24 VDC (with short-circuit protection)Linear voltage0to10 VDCP ermissible load impedance: 1 k : Approximately 2600 stepsLinear current4to20mAPermissible load impedance: 500 : Approximately 2600 steps0to20mAPermissible load impedance: 500 : Approximately 2600 stepsAuxiliary outputSPST-NOE5AK3 A at 250 VAC (resistive load)yE5EK3 A at 250 VAC (resistive load)E5CK1A at 250 VAC (resistive load)Control method (See Note 2.)ON/OFF, Advanced PID Control (with auto-tuning) or Self-tuningSetting methodDigital setting using front panel keys or communications featuresIndication method -- 7-seg.

7 Digital display and LEDsE5AK: PV = 15 mm, SP = mmE5EK: PV = 14 mm, SP = mmE5CK: PV = 12 mm, SP = 8 mmPotentiometer (Valve Positioning)(for E5AK and E5EK only)100 to k Event inputContact inputON1k k voltage: V current: mA output4 to 20 mA, permissible load impedance: 600 max.,resolution: Approximately 2600 stepsRemote SP input (for E5AK and E5EK only)Currentinput4 to 20 mA (Input impedance: 150 )Current Transformer input (for E5AK and E5EK only)Connect only an Omron Current Transformer (E54-CT1 or E54-CT3)Other functionsStandardManual output, heating/cooling control, SP limiter, loop burnout alarm, SPramp, MV limiter, MV change rate limiter, input Digital filter, input shift,run/stop, protect functionsOptionMultiple SP, run/stop selection, transfer output functions, auto/manualCommunications (RS-232C, RS-422, or RS-485), Loop Break Alarm, andTransfer No.

8 : E68481 CSAFile No.: LR59623 CEFile No.: EN50081-2; EN50082-2; IEC 1010-1 Note: 1. All control outputs are insulated from the input Fuzzy self-tuning is available only when using the Digital Controller in standard control operation with temperature KE5 K CHARACTERISTICSI ndication accuracy (See Note.)Thermocouple:( of indication value or 1 C, whichever is greater) 1 digit resistance thermometer:( of indication value or C, whichever is greater) 1 digit input: (of indication value) 1 digit to FS (in units of FS)Proportional band (P) to FS (in units of FS)Integral (reset) time (I)0 to 3,999 s (in units of 1 s)Derivative (rate) time (D)0 to 3,999 s (in units of 1 s)Control period1to99s(inunitsof1s)Manual reset to (in units of )Alarm setting range--1,999 to 9,999 or or (decimal point position dependent on input type)Sampling periodTemperatureinput250 ms scan rateAnalog input100 ms scan rateInsulation resistance200 M min.

9 (at 500 VDC)Dielectric strength2,000 VAC, 50/60 Hz for 1 min between terminals of different polaritiesVibration resistanceMalfunction10 to 55 Hz, 10 m/s2(approx. 1G) for 10 min each in X, Y, and Z directionsMechanical10 to 55 Hz, 20 m/s2(approx. 2G) for 2 hrs each in X, Y, and Z directionsShock resistanceMalfunction200 m/s2min. (approx. 20G), 3 times each in 6 directions(100 m/s2(approx. 10G) applied to the relay)Mechanical300 m/s2min. (approx. 30G), 3 times each in 6 directionsAmbient temperatureOperating-- 1 0 Cto55 C(14 F to 131 F ) with no icing; with 3-year warranty period: --10 Cto50 C(14 F to 122 F)Storage-- 2 5 Cto65 C(--13 F to 149 F ) with no icingAmbient humidityOperating35% to 85% RHEnclosure ratingsFront panelNEMA 4X for indoor use (equivalent to IP66)gRear caseIEC standard IP20 TerminalsIEC standard IP00 Memory protectionNon-volatile memory (number of writings: 100,000 operations)WeightE5 AKApprox.

10 450 ggE5 EKApprox. 320 gMountingbracketApprox. 65 gE5 CKApprox. 170 gAdapterApprox. 10 gEMCE mission Enclosure:EN55011 Group 1 class AEmission AC Mains:EN55011 Group 1 class AImmunity ESD:EN61000-4-2: 4 kV contact discharge (level 2)8 kV air discharge (level 3)Immunity RF-interference:ENV50140:10 V/m (amplitude modulated,80 MHzto1 GHz)(level3)10 V/m (pulse modulated, 900 MHz)Immunity Conducted Disturbance:ENV50141:10 V ( to 80 MHz) (level 3)Immunity Burst:EN61000-4-4: 2 kV power-line (level 3)2 kV I/O signal-line (level 4)Standards -- ApprovalsUL1092, No. 14, No. 1010-1 Conforms to EN50081-2, EN50082-2, EN61010-1 (IEC1010-1)Conforms to VDE0106/part 100 (Finger Protection)Note: Indication Accuracy --Of the K1, T, and N thermocouples at a temperature of -100 C or less: 2 C 1 digit the U, L1, and L2 thermocouples at any temperature: 2 C 1 digit the B thermocouple at a temperature of 400 C or less: the R and S thermocouples at a temperature of 200 C or less: 3 C 1 digit the W thermocouple at any temperature: of the indicated value or 3 C, (whichever is greater) 1 digit the PL thermocouple at any temperature: or 2 C, whichever is greater 1 digit KE5 K OPTION BOARD RATINGS AND CHARACTERISTICSE vent inputsContact input:ON: 1 k max.