Dura Plate 100 Corrosion Resistant Liner - A-LOK

1 The duraplate 100 Lineris a Corrosion protectionsystem for concretestructures used inwastewater, stormwaterand light industrialapplications. It is anextremely durable as wellas resilient PVC polymerblend material that isthermoformed into asectional design. Thecompression joints allowfor secure installation ofthe sections during thePrecast process andeliminate the need for welding. dura Plate 100 Liner SYSTEMA LOK dura Plate 100 Liner SYSTEMThe Liner and seals are all formed from materials selected for theirchemical resistance properties. The main panel sections are formedfrom a polymer blend, while the vertical panel joints are sealed withan EPDM rubber, and the horizontal structure joints with an approvedpreformed butyl sealant.

2 PERFORMANCE STANDARDThe dura Plate 100 Liner meets or exceeds all material and testrequirements as outlined by the PROTECTION FOR CONCRETE STRUCTURESThe Company With ConnectionsThe Company With Connections MATERIALPRODUCT SPECIFICATIONSA protective Liner shall be used whenever a precast concrete manhole orstructure is used in a sanitary or light industrial sewer system in which thepotential for corrosive attack to the concrete substrate exists. The Liner shall be the dura Plate 100 Liner as manufactured by A-LOK Products, Inc., Tullytown, PA or approved design of the Liner shall provide a Corrosion protective barrier permanentlyembedded to the inside wall of the structure.

3 The Liner system shall assurethat:1)The Liner shall become an integral part of the structure wall by casting the Liner with the structure during the manufacturing process. The Liner shall also be capable of being cast into a round structure by curving the Liner in a manner that allows it to remain permanently attached to the inside structure ) Vertical joints between the Liner sections shall be made by the mechanicalcompression of a EPDM rubber strip between the returns of the twopanels with self tapping screws spaced every 3 inches ) Horizontal joints between structure sections shall be sealed with anapproved butyl strip compressed between the sections in a manner asrecommended by the )

4 The Liner system shall be composed from materials that are corrosionresistant by nature and conforms to the physical and chemicalrequirements as determined by the ) The Liner shall be sized specifically for the type of structure being usedand shall be installed in accordance with the recommendations of dura Plate 100 Liner System was designed on a three pointdesign philosophy. 1) The system will provide Corrosion protection to the concretesubstrate, by shielding it with a protective barrier of inertmaterial embedded to the inside wall of the structure.

5 Eachpanel features a minimum return on each edge to ensureproper ) The design will minimize the freight cost by using a sectionaldesign that will allow the pieces to be nested within each otherwhile being shipped to the ) The design will provide easy installation without the need forwelding sections together, but still providing complete corrosionprotection to the ADVANTAGESC hemical Resistant :ChemicalSolutionSulfuric Acid (H2SO4)20%Sodium Hydroxide (NaOH)5%Ammonium Hydroxide (NH3OH)5%Nitric Acid (HNO3)1%Ferric Chloride (FeCl3)1% Properties of Liner Panel:TestASTMM inimumMethodValueTensileD-6386,100 psiElongation %Tensile ModulusD-638325,000 psiFlexural StrengthD-7909,200 psiFlexural ModulusD-790340,000 psiTensile ImpactD-1822640 in-lbfMTPRECAST INSTALLATION INSTRUCTIONS1.

6 Inspect core for sharp or jagged edges that could damage the linerduring the shipping Place dura Plate 100 Liner panels level around the core of the release agent is not Install the vertical joints by placing the black rubber strip between thepanel returns, making sure that the flap of the strip is fitted over one ofthe Place backing Plate on the inside return of panel that the flap fits together with spring loaded clamps evenly spaced about 12" Secure the panels together with fasteners placed every 3 inches,making sure that each fastener is tightened to 5 : The fasteners must be installed from the side opposite the flap,straight thru the backing Plate , parallel to the Repeat for all.

7 Caulk can be placed between the form core and Liner returns tominimize concrete seepage during Install reinforcement into form with any other necessary parts neededfor the Pour concrete around the Liner evenly to prevent shifting of the Vibrate and compact the concrete in a manner that will protect the linerand produce a dense, homogenous Take precaution to protect the Liner from sharp or jagged objects whilestripping from the inspect the Liner after production for any cuts or tears. If repairsare needed, refer to dura Plate 100 Liner repair bulletin for properrepair steps or ladders are to be installed, drill all holes in Liner larger thanthe diameter of the step.

8 Install steps or ladder then caulk area aroundstep and Liner with FR500 caulking material (Lap Sealant). all hole opening surfaces with a minimum 1/8 inch coverage ofDura- Plate Epoxy Mortar which overlaps the Liner at least a 1 LOK PRODUCTS BOX 1647 697 Main Street Tullytown, PA 19007 email: 215-547-3366 215-547-5260 FAXANY QUESTIONS REGARDING A LOK dura Plate 100 LINERSYSTEM INSTALLATION, PLEASE CALL 1-800-822-25651. When unloading the structure be careful. Take measures to protect theliner from being damaged by rocks or other debris. Lift carefully, do Clean and install butyl strips around the joint design making sure thatthe butyl overlaps both the cement and Liner Carefully seat each section together making sure enough pressure isapplied to seal the After structure is in place, plug all lift pin inserts and holes with suitablenon-shrink If any damage to the Liner occurs at the job site, use dura Plate 100 Liner repair bulletin for proper repair Products, Inc.

9 Warrants that the product described in this bulletin meets orexceeds all material, quality, and workmanship standards suitable for its intended Products, Inc. liability is limited to replacement or repair of defective partsexcluding cost of removal, installation or unauthorized repairs. A-LOK Products, not be responsible for incidental or consequential damages or for products whichhave been altered or modified. No representative of the company, or any other person,has the authority to waive, alter or add to this guarantee or to assume for the companyany obligation with the sale or installation of A-LOK Products, Inc.

10 This warranty is inlieu of all other warranties, expressed or implied. JOB SITE INSTALLATION concrete bleed on top and bottom returns.