ELECTRIC TRAILER BRAKE CATALOG Catalogue de …

1 Raybestos is a registered trademark licensed to BRAKE Parts, Inc. by Raybestos Products Company. Raybestos is a registered trademark licensed to BRAKE Parts, Inc. by Raybestos Products INDEX 136 Index saisonnier 136 Indice Estacional 136 ETB-5 Supersedes / Remplace /Reemplaza a ETB-4 ELECTRIC TRAILER BRAKE CATALOGC atalogue de Freins de Remorque lectriquesCat logo de Frenos El ctricos para RemoquesELECTRIC TRAILER BRAKE CATALOGC atalogue de Freins de Remorque lectriquesCat logo de Frenos El ctricos para RemoquesAll BRAKE Controls Are Not Alike .. 1 Proportional BRAKE ControlsProdigy , Primus .. 2 Envoy , Voyager XP .. 3 Timed BRAKE Controls .. 4 BRAKE Control Accessories .. 5-6 BRAKE Control Wiring HarnessBrake Control Mounting Brackets / KitsPulse PreventerElectrical Accessories .. 76-Way Metal Vehicle To TRAILER ConnectorsElectroTek Non-Conductive Dielectric Silicone CompoundBattery SwitchShur Set III Breakaway Systems & Accessories.

2 8-9 Shur Set III Breakaway SystemsBattery CasesBreakaway SwitchesCable and Pin AssembliesSealed Lead Acid BatteriesBattery ChargersMagnet / Bearing Sets Reference Guide / Wheel Hardware .. 10 ELECTRIC TRAILER BRAKE Replacement Parts .. 11-17AL-KODexterHayesFayetteElectric BRAKE AssembliesBrake Parts Reference Guide .. 18-19 BRAKE Locks Systems .. 20-29 Technical Documents .. 30-49 TABLE OF CONTENTSTABLE OF CONTENTSAll ELECTRIC TRAILER BRAKE Controls Are Not AlikeHere's the difference - in performance,in protection and in peace of mind. Less sophisticated timed-control devices just turn brakes on or off. There's no in-between for gradual braking situations. (See (a) in chart) Proportional BRAKE controls deliver 100% of their full stopping power up to three times faster thantimed controls. (See (b) in chart) Timed BRAKE controls don't differentiate between light and full pedal pressure.

3 Brakes can grab when you don't want them to. Proportional BRAKE controls apply brakes to matchpedal pressure. You get smoother, more gradual, and more controlled stops. Setting timed devices too high can cause erraticstops and damage BRAKE shoes or linings. Setting timed devices too low may not provideenough stopping power. Proportional BRAKE controls maximize BRAKE efficiency and minimize BRAKE ELECTRIC TRAILER BRAKE Controls Prodigy an intelligent, powerful BRAKE control, is Self-Leveling and features new motion sensortechnology similar to what's used in the aerospaceindustry. For 1, 2, 3 & 4 axle trailers. The Primus utilizes the primary motion sensor of Prodigy and has a one step "Point and GoSM"set-up. For 1, 2 & 3 axle trailers. The Voyag er XP incorporates a patented brakingsensor for smooth and secure TRAILER braking. It NOWhas all the extra power you'll need for trailers with 1, 2, 3, & 4 axle trailers.

4 Install the Envoy with the "pivot-mounting" innewer model tow vehicles. Fits different trailerweights for 1 & 2 axle of a 60 MPH emergency stopping situationPERCENTPRESETPOWER TOTRAILERBRAKES(a)(b)10075502500 1 2 3 4 5 6 7 8 9 10 TIME (SECONDS)Proportional controls deliver 100% of preset power in one-third of the BRAKE CONTROLSPROPORTIONAL BRAKE CONTROLS1761-90185 PRODIGY BRAKE Control FOR 1, 2, 3 & 4 AXLE TRAILERSP rodigy is an intelligent BRAKE control that features newmotion sensor technology common in the aerospace indus-try. With Prodigy no inertia sensor adjustment is necessary,it adjusts itself to varying terrains as you drive. Its sensordetects the tow vehicle's rate of deceleration, applies propor-tional braking to the TRAILER and features an exclusive"BoostSM" feature that gives users the ability to apply more ini-tial TRAILER braking power (especially when towing heaviertrailers).

5 For backing into tough spots this is the only inertiacontrol that works proportionally inreverse. A digital display depicts voltagedelivery to the TRAILER during braking anddisplays continual diagnostics check forproper connection, shorted magnet con-dition, open ground and more. A uniquepocket mount allows for flexible mount-ing options (standard mounting bracketalso included). Prodigy includes a 3 connector for ease of connectionwhen using a vehicle s BRAKE control wireharness. A quick and easy disconnectfeature allows users to remove the con-trol when not in use and store in asupplied protective pouch. Prodigymeets National Highway TrafficSafety Administration (NHTSA)regulations regarding tow vehicle / TRAILER light activa-tion. It also offers a limitedlifetime warranty (someconditions apply).

6 Note: BRAKE Control Notdesigned for use withelectric/hydraulic trailerbrake PRIMUS BRAKE ControlFOR 1, 2, & 3 AXLE TRAILERSI ntroducing Primus, a totally proportional ELECTRIC trailerbrake control. Primus utilizes the primary sensor technolo-gy from Prodigy and features a one step "Point and GoSM"set-up system. Easy-to-set system allows the drivermaximum flexibility when determining how the trailershould respond to a braking event. Snap-in dash mountingclip and removable electrical connector allow unit to bequickly stored when not in use. You will appreciate the dig-ital readout depicting a secure electrical connection andthe amount of voltage delivery to the TRAILER brakes. Primusmeets National Highway Traffic Safety Administration(NHTSA) regulations regarding tow vehicle / TRAILER light also offers a 15 year warranty(some conditions apply).

7 Vehicle specific BRAKE control wire harnesses shown on Page 5. They now include Prodigy/Primus special Proportional BRAKE ControlOne Step Point and GoSM Proportional BRAKE ControlSee page 6 for replacement parts INCLUDED with Prodigy INCLUDED with PrimusPROPORTIONAL BRAKE CONTROLSPROPORTIONAL BRAKE CONTROLS2761-9035 VOYAGER XPBrake ControlFOR 1, 2, 3 & 4 AXLE TRAILERSThe Voyager incorporates a patented braking sensor and isthe best value you ll find for smooth and secure TRAILER brak-ing. It s compact size and features, like a bicolored LEDbrake monitor (to assure a complete connection to trailerbrakes and give an indication of relative braking powerbeing applied) make the Voyager extreme-ly versatile. Voyager minimizes interfer-ence with tow vehicle electrical systems,uses a four wire hook up, has a broad set-ting range and is compatible with mostany vehicle.

8 The Voyager is covered by a5 year limited warranty from the date ofconsumer ENVOY BRAKE Control FOR 1 & 2 AXLE TRAILERSThe Envoy is built with simplicity and reliability in mind. It seasy to install and easier to set and use. Easily adjustable toaccommodate different TRAILER weights. Envoy is equippedwith our patented inertia activated sensor that detects thetow vehicle s rate of deceleration and applies proportionalbraking to the TRAILER . New pivot-mount is ideal for installation innewer model tow vehicles. Ergo-nomic styling enhances functional-ity. Green LED monitors a secureconnection with TRAILER andchanges to red to indicateincrease of power to the trail-er brakes. Meets NationalHighway Traffic Safety Admin-istration (NHTSA) regulationsregarding tow vehicle/ trailerlight activation.

9 A 5 year limit-ed manufacturers warranty isin effect from the date of con-sumer purchase. Simple four-wire Proportional BRAKE ControlsPROPORTIONAL BRAKE CONTROLSPROPORTIONAL BRAKE CONTROLS3 Basic BRAKE Control761-80550 PILOT FOR 1, 2 & 3 AXLE TRAILERSThe Pilot has just made owning and operating a digitalbrake control easier than ever. The dark, smoke lens isideal for direct light applications, creating optimum visibil-ity to read the large, two-digit display. Because of theflexible mounting options, you are able to mount the Pilotin any direction. Our microprocessor allows you the abil-ity to read the display even when the Pilot is mountedupside down. The Pilot s digital display shows voltageoutput to the brakes with additional protection againstshort circuit or loss of ground. Capable for handling up to3 axle trailers.

10 Large easy to read dual digital display shows: Properly wired control Voltage output to brakes (vs. a percentage output) Connection to TRAILER Dark smoke lens ideal for direct light applications;performs better than red lens Microprocessor allows control to be mounted upsidedown and still have a readable display Protection against short circuit and loss of ground Standard mounting bracket included with optionalball mount available For use on any 12 volt negative ground system Technical support hotline 800 number Limited lifetime warranty4 TIMED BRAKE CONTROLTIMED BRAKE CONTROLBRAKE CONTROL ACCESSORIESBRAKE CONTROL ACCESSORIES5 BRAKE Control Wiring Style Wire Harness for models equipped with TRAILER tow package. IncludesOEM connector, Prodigy / Primus connectorand 3 ft. leads. For use with other BRAKE controls remove connector. Control Wiring Harness 2003-2005 -Clam Shell761-3025 GMBrake Control Wiring Harness 1999-2002 -Clam Control Wiring Harness 1994-2005 -Clam Shell(Excludes 2005 Super Duty) Super DutyBrake Control Wiring Harness 2005-Clam DodgeBrake Control Wiring Harness 1996-2005 -Clam ToyotaBrake Control Wiring Harness 2002-2005 -Clam NissanBrake Control Wiring Harness 2004-2005 -Clam Honda RidgelineBrake Control Wiring Harness 2006 -Clam Shell (Not Pictured)ABCDEFBRAKE CONTROL ACCESSORIESBRAKE CONTROL ACCESSORIES6A.