EN / ACS880 primary control program firmware manual - …

1 ABB industrial drivesFirmware manualACS880 primary control programList of related manuals in EnglishYou can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB hardware manuals and guidesCode (English) ACS880 -01 hardware manual3 AUA0000078093 ACS880 -01 quick installation guide for frames R1 to R33 AUA0000085966 ACS880 -01 quick installation guide for frames R4 and R53 AUA0000099663 ACS880 -01 quick installation guide for frames R6 to R93 AUA0000099689 Drive firmware manuals and guidesACS880 primary control program firmware manual3 AUA0000085967 ACS880 drives with primary control program .

2 Quick start-up guide3 AUA0000098062 Option manuals and guidesACS-AP-I and ACS-AP-S assistant control panel user s manual3 AUA0000085685 Drive composer Start-up and maintenance PC tool user s manual3 AUA0000094606 Manuals and quick guides for I/O extension modules, fieldbus adapters, encoder interfaces, manualsFirmware manualACS880 primary control program3 AUA0000085967 Rev CENEFFECTIVE: 2012-04-01 2012 ABB Oy. All Rights of contentsTable of contents 5 Table of contentsList of related manuals in English .. 21. Introduction to the manualWhat this chapter contains .. 11 Applicability .. 11 Safety instructions.

3 11 Target audience .. 11 Contents of the manual .. 12 Related documents .. 12 Terms and abbreviations .. 122. Using the control panel3. control locations and operating modesWhat this chapter contains .. 17 Local control vs. external control .. 18 Local control .. 18 External control .. 19 Operating modes of the drive .. 20 Speed control mode .. 20 Torque control mode .. 21 Frequency control mode .. 21 Special control modes .. 214. program featuresWhat this chapter contains .. 23 Drive configuration and programming .. 24 Programming via parameters .. 24 Application programming .. 24 control interfaces.

4 26 Programmable analog inputs .. 26 Programmable analog outputs .. 26 Programmable digital inputs and outputs .. 26 Programmable relay outputs .. 26 Programmable I/O extensions .. 27 Fieldbus control .. 27 Motor control .. 28 Direct torque control (DTC) .. 28 Reference ramping .. 28 Constant speeds (frequencies) .. 29 Critical speeds (frequencies) .. 29 Encoder support .. 30 Jogging .. 31 Scalar motor control .. 33 Safety6 Table of contentsAutophasing .. 34 Flux braking .. 35DC magnetization .. 36 Application control .. 38 Application macros .. 38 Process PID control .. 38 Mechanical brake control .

5 41DC voltage control .. 46 Overvoltage control .. 46 Undervoltage control .. 46 Voltage control and trip limits .. 47 Brake chopper .. 48 Safety and protections .. 49 Emergency stop .. 49 Motor thermal protection .. 49 Programmable protection functions .. 52 Automatic fault resets .. 53 Diagnostics .. 54 Signal supervision .. 54 Maintenance timers and counters .. 54 Energy savings calculator .. 54 Load analyzer .. 55 Miscellaneous .. 56 Data storage parameters .. 565. Application macrosWhat this chapter contains .. 57 General .. 57 Factory macro .. 58 Default parameter settings for the Factory macro.

6 58 Default control connections for the Factory macro .. 59 Hand/Auto macro .. 60 Default parameter settings for the Hand/Auto macro .. 60 Default control connections for the Hand/Auto macro .. 61 PID control macro .. 62 Default parameter settings for the PID control macro .. 63 Default control connections for the PID control macro .. 64 Sensor connection examples .. 65 Torque control macro .. 66 Default parameter settings for the Torque control macro .. 66 Default control connections for the Torque control macro .. 67 Sequential control macro .. 68 Operation diagram .. 68 Selection of constant speeds.

7 69 Default parameter settings for the Sequential control macro .. 69 Default control connections for the Sequential control macro .. 70 Fieldbus control macro .. 71 Table of contents 76. ParametersWhat this chapter contains .. 73 Terms and abbreviations .. 73 Summary of parameter groups .. 74 Parameter listing .. 7601 Actual values .. 7603 Input references .. 7704 Warnings and faults .. 7705 Diagnostics .. 7806 control and status words .. 7907 System info .. 8210 Standard DI, RO .. 8311 Standard DIO, FI, FO .. 8812 Standard AI .. 9313 Standard AO .. 9519 Operation mode .. 9920 Start/stop/direction.

8 10021 Start/stop mode .. 10822 Speed reference selection .. 11323 Speed reference ramp .. 11924 Speed reference conditioning .. 12325 Speed control .. 12626 Torque reference chain .. 13128 Frequency reference chain .. 13530 Limits .. 14331 Fault functions .. 14532 Supervision .. 15033 Maintenance timer & counter .. 15335 Motor thermal protection .. 15936 Load analyzer .. 16640 Process PID set 1 .. 16941 Process PID set 2 .. 18043 Brake chopper .. 18144 Mechanical brake control .. 18345 Energy efficiency .. 18746 Monitoring/scaling settings .. 18947 Data storage .. 19149 Panel port communication.

9 19350 Fieldbus adapter (FBA) .. 19351 FBA A settings .. 19752 FBA A data in .. 19853 FBA A data out .. 19990 Feedback selection .. 19991 Encoder module settings .. 20492 Encoder 1 configuration .. 20693 Encoder 2 configuration .. 21195 HW configuration .. 21396 System .. 21597 Motor control .. 21698 user motor parameters .. 2188 Table of contents99 Motor data .. 2207. Additional parameter dataWhat this chapter contains .. 225 Terms and abbreviations .. 225 Fieldbus addresses .. 226 Parameter groups .. 227 Parameter groups .. 2298. Fault tracingWhat this chapter contains.

10 253 Safety .. 253 How to reset .. 253 Warning/fault history .. 254 Event log .. 254 Parameters that contain warning/fault information .. 254 Warning messages .. 255 Fault messages .. 2629. Fieldbus control through the embedded fieldbus interface (EFB)10. Fieldbus control through a fieldbus adapterWhat this chapter contains .. 273 System overview .. 274 Basics of the fieldbus control interface .. 275 control word and Status word .. 276 References .. 277 Actual values .. 278 Contents of the fieldbus control word .. 279 Contents of the fieldbus Status word .. 280 The state diagram.