Exhaust Product Guide - Donaldson Company

1 Exhaust Product Guide for Medium- & Heavy-duty Vehicles and Equipment This publication contains a wide selection of standard muffl ers and Exhaust components for diesel-powered vehicles and equipment that operate in a variety of conditions. For assistance, contact Donaldson or your local Donaldson by:.VGn FST t $MBNQT t 5 VCJOH $POOFDUPST t 4 UBDLT 5 BJMQJQFT t &MCPXT t )BOHFST #SBDLFUT t 4 IJFMETOVERVIEWTABLE OF CONTENTSMEDIUM- AND HEAVY-DUTY Exhaust PRODUCTS CATALOG NO. and Heavy-Duty Exhaust Products t 1 Overview .. 2 Exhaust Product Line ..2 Expanded Catalog Content and Where to Buy.

2 4 History ..5 Diesel Retrofit Emissions Solutions ..6 Engine Exhaust Flow & Airflow Calculations .7 Engine Aftermarket Exhaust Warranty ..8 Accessories .. 9 Exhaust System Components .. 10 Common System 11 Exhaust Joint/Connections .. 12 Exhaust Clamps .. 13-17 Heat Sleeves & Heat Wraps .. 18 Flex Tubing & Cut to Length Flex .. 18-19 Sliding clamps 2nd generation ..20 V-Band Clamps for Flanged Connectors & ..23 Tilt Cab Ball & Cone Connectors ..24Y or Wye Adapter Pipe ..24 Splitter Tee Adapter ..24 Stack Caps ..25 Universal Swivel Hanger ..25 Universal Mounting Bracket ..25 Pipe Hangers.

3 25 Universal Pipe Guards & Clamps ..26 Elbows & Bent Tubes ..26-29 Straight Tubing & Stack Pipes ..30-32 Tailpipes ..32 Spark Arrestors ..33 Muffler Guards & Accessories ..34 Muffler Hangers ..34 Heavy-Duty Muffler Mounting Straps ..34-36 Heavy-Duty Hangers Grab Handles, Manifold Tube/Flange & Threaded Adapters ..37 Exhaust Ejectors & Check Valves ..38-39 DPF Pulse Cleaner ..40-41 DPF Thermal regenerator ..42-43 Muffler Selection & Specifications .. 45 Attenuation & Backpressure By Muffler Style & Inlet/Outlet Size ..47 Muffler Specifications by Part Number ..53 Muffler Specifications by Style & Inlet.

4 66 Shoptalk .. 67 Shoptalk - Free Subscription! .. 67 Purpose of an Exhaust System ..68 Muffler Design & Performance ..68 Exhaust Product Materials ..69 Noise Sources ..70 European Noise Legislation Off Road ..71 Rules of Thumb ..72 Emissions Devices & Acoustic Silencing ..72 Familiar Sounds on the dBA Noise Mandates & Timing ..73 Diesel Particulate Matter (PM) Allowed per Horsepower-Hour (soot vials) ..73 Cutting & Installation Instructions for Flex Tubing .. 74 Donaldson & Industry Acronyms ..75 Engine Brake & Exhaust Silencer ..75 SealClamp Installation Instructions .. 76-77 Terms & Definitions.

5 78 Part number index ..79 EnhanceProtectImproveOur innovative products solve complex filtration and Exhaust system challenges that improve people s lives, enhance engine and equipment performance and protect our environment. Donaldson has the technical expertise, superior customer support and vast network of locations around the world to meet your toughest needs from initial system design through replacement products. This publication contains a wide selection of standard Exhaust components for both original equipment manufacturers and replacement parts for existing diesel-powered vehicles and equipment that operate in a variety of conditions.

6 For assistance with muffler or accessory selection, contact your local Donaldson distributor or dealer. Page Header - LeftPage Sub Header - Left NOT USING2 t Medium- and Heavy-Duty Exhaust Muffl ers for Every BudgetFeatures and Benefi ts of Donaldson Muffl ersLow BackpressureBetter fuel economy and effi cient engine performanceAluminized SteelDelivers long service life and is corrosion resistantLightweight ConstructionMinimizes stress and vibration on mounting systemHigh Temperature PaintAvailable on select adds corrosion resistance and enhanced fi nish Donaldson Muffl ersDonaldson Exhaust systems are original equipment on most pre-2007 medium- and heavy-duty trucks manufactured in North

7 America. Donaldson engineers work with many OE truck and off-road equipment manufacturers to design and build quality Exhaust systems based on the specifi c performance. InternalHeat &NoiseOuter Wrapt NJMMJPO NJMF XBSSBOUZ PO . stainless steel Silent Partner t NJMF XBSSBOUZ PO . o aluminized steel Silent Partner t 4 VQFSJPS BDPVTUJD QFSGPSNBODF o specifi cally addresses engine brake noise by silencing engine brake bark t . %POBMETPO NVGn FSt .FFUT BMM 0&. CBDL QSFTTVSF strength and life requirementst &YIBVTU OPJTF MFWFM JT E# " RVJFUFS UIBO . NVGn FSt 5IF . JT UIF NPTU DPNNPO NPTU QPQVMBS TFSWJDF NVGn FS JO UIF industry t -PX CBDL QSFTTVSF QSPWJEFT HPPE fuel economy and effi cient engine performanceBETTER 1 BSU /P.

8 GOOD 1 BSU /P . BEST 1 BSU /P .. What external DIBSBDUFSJTUJDT EJGGFSFOUJBUF NVGn FST t 4 IBQF PG NVGn FS HFOFSBMMZ SPVOE PS PWBM t 4 UZMF JOMFU PVUMFU DPOm HVSBUJPOT PO UIF NVGn FS t .BUFSJBMTWhat internal DIBSBDUFSJTUJDT EJGGFSFOUJBUF NVGn FST t 8 SBQQFE XJUI JOTVMBUJPO PS VOXSBQQFE t *OTVMBUJPO TBOEXJDIFE CFUXFFO BO JOOFS BOE BO outer body - Reduces noise/high frequency - Lowers outer shell temperature - Reduces radiated heatt 2 VBOUJUZ TJ[F BOE QPTJUJPO PG JOUFSOBM CBGn FT BOE tubes Exhaust Product Line .VGn FST $IBSBDUFSJTUJDT and Heavy-Duty Exhaust Products t 3 Page Header - RightPage Sub Header - Right NOT *OMFU 0 VUMFU PO Same EndStyle 4 End Inlet /Side OutletStyle 3 Side Inlet /End OutletStyle 2A Dual End Inlet / End OutletStyle 2 End Inlet /End Outlet/Offset4 UZMF Side Inlet / Side Outlet4 UZMF End Inlet /End 0 VUMFU 0O $ 4 UZMFT Exhaust System ConfigurationsExhaust Product MaterialsA number of different materials are found in Exhaust systems.]

9 Often different options are available for use in B TJOHMF BQQMJDBUJPO 4 JODF NBUFSJBMT WBSZ JO TUSFOHUI DPSSPTJPO SFTJTUBODF BOE QSJDF B QBSUJDVMBS NBUFSJBM NBZ be preferred in individual applications and components. 4 PNF PG UIF NPTU DPNNPO NBUFSJBMT UIFJS RVBMJUJFT BOE their typical uses are listed in the following * Used in QualitiesAluminized Mild (PPE $PSSPTJPO 3 FTJTUBODF&YIBVTU $PNQPOFOUTS tainless Steel XJUI BOE XJUIPVU BMVNJOJ[FE DPBUJOH Flexible TubingStronger &YDFMMFOU $PSSPTJPO componentsEmissions Products$ISPNFA ccessoriesBright Mirror FinishGalvanizedFlexible Tubing-PX.)]

10 BUFSJBM $PTU 5 FNQFSBUVSF -JNJU ' $ $PME 3 PMMFEA ccessories1 PPS $PSSPTJPO 3 FTJTUBODF -PX $PTU 4FF QH GPS NPSF GVSUIFS EFTDSJQUJPOT PG NBUFSJBMT VTFE CZ %POBMETPO JO Exhaust system products. Exhaust Product Line &YIBVTU $POmHVSBUJPOT .VGnFS 4 UZMFT .BUFSJBMT " t Medium- and Heavy-Duty Exhaust To Buy Donaldson Products? Donaldson products are available through a variety of distribution PVUMFUT 0& EFBMFST JOEFQFOEFOU warehouse distributors and Exhaust -only distributors. Each of these distribution channels have their unique methods of servicing your needs to meet your business fi nd the closest outlet in your SFHJPO WJTJU XXX EPOBMETPO m MUFST com.