Transcription of FIELD INSTALLATION HANDBOOK - Victaulic
1 I-100 FIELD INSTALLATION HANDBOOKFor NPS and Metric Carbon Steel, Stainless Steel, and Aluminum Productst ("4,&5 */'03."5*0/t 1*1& 13&1"3"5*0/t 130%6$5 */45"--"5*0/t 130%6$5 %"5"I-100 FIELD INSTALLATION HANDBOOK 8"3/*/(t 3 FBE BOE VOEFSTUBOE BMM JOTUSVDUJPOT CFGPSF attempting to install, remove, adjust, or maintain any Victaulic %FQSFTTVSJ[F BOE ESBJO UIF QJQJOH TZTUFN CFGPSF attempting to install, remove, adjust, or maintain any Victaulic 8 FBS TBGFUZ HMBTTFT IBSEIBU GPPU QSPUFDUJPO and hearing protection.'BJMVSF UP GPMMPX JOTUSVDUJPOT BOE XBSOJOHT DPVME DBVTF TZTUFN GBJMVSF SFTVMUJOH JO serious personal injury and/or property damage.))]
2 *G ZPV OFFE BEEJUJPOBM DPQJFT PG BOZ JOTUSVDUJPOT PS JG ZPV IBWF RVFTUJPOT BCPVU UIF TBGF BOE QSPQFS JOTUBMMBUJPO PS PQFSBUJPO PG Victaulic products, contact Victaulic .'PS UIF NPTU VQ UP EBUF JOGPSNBUJPO PO 7 JDUBVMJD QSPEVDUT WJTJU XXX WJDUBVMJD DPNI-100_i5"#-& 0' $0/5&/54 3&7@&5 BCMF PG $POUFOUTNOTICEt 'PS FBTF PG SFGFSFODF QBHFT UIBU JODMVEF JOGPSNBUJPO QFSUBJOJOH UP 'JSF-PDL CSBOEFE QSPVDUT IBWF CFFO JEFOUJGJFE XJUI B CMBDL CBOE PO UIF TJEF PG UIF QBHF (&/&3"- */'03."5*0/ .. 1)B[BSE *EFOUJGJDBUJPO .. Introduction .. *NQPSUBOU *OGPSNBUJPO .. 30 QFSBUPS 4 BGFUZ (VJEFMJOFT GPS 5 PPMT .. Pipe Preparation .. 55 PPM 3 BUJOHT.)]
3 51 JQF -FOHUIT 4 VJUBCMF GPS (SPPWJOH .. 65 PPM 3 BUJOHT .. 8 Roll Grooving Tool Capacities .. 8 Cut Grooving Tool Capacities ..18&YQMBOBUJPO PG $SJUJDBM 3 PMM (SPPWF BOE $VU (SPPWF %JNFOTJPOT GPS 4 UBOEBSE 1 SPEVDUT ..19 Roll Groove Specifications for Steel Pipe and All Materials Grooved with Standard and RX Rolls ..21 Standard Cut Groove Specifications for Steel and Other NPS Pipe .. 26 Roll Groove Specifications for Standard-Wall Pipe or Plastic-Coated Pipe Joined with Style HP-70ES EndSeal Couplings ..31 Cut Groove Specifications for Standard or Heavier-Wall Pipe or Plastic-Coated Pipe Joined with Style HP-70ES EndSeal Couplings.)))
4 32 Standard Radius Cut Grooving Specifications for Schedule 80 or Schedule 40 PVC Plastic Pipe (ASTM D-1785-70) .. 33&YQMBOBUJPO PG $SJUJDBM "EWBODFE (SPPWF 4 ZTUFN "(4 3 PMM (SPPWF %JNFOTJPOT ..35 Advanced Groove System (AGS) Roll Grooving Specifications for Carbon Steel and Stainless Steel Pipe ..37(BTLFU 4 FMFDUJPO .. 39 Standard NPS Gaskets .. 39 Special NPS Gaskets .. 40 Lubrication .. 7 JDUBVMJD -VCSJDBOU 6 TBHF (VJEF .. I-100_ii5"#-& 0' $0/5&/54 3&7@&Dry Pipe Fire Protection System Notes .. 4 QBDJOH 3 FRVJSFNFOUT GPS (SPPWFE 1 JQJOH 4 ZTUFNT .. Recommended Minimum Pipe Spacing .. 45 External Clearance Allowance.))))))
5 45 INSTALLATION to Achieve Maximum Linear Movement $BQBCJMJUJFT PG 'MFYJCMF 4 ZTUFNT .. 1 JQJOH 4 VQQPSU GPS 3 JHJE BOE 'MFYJCMF 4 ZTUFNT .. 3 JHJE 4 ZTUFNT )BOHFS 4 QBDJOH .. Flexible Systems - Hanger Spacing .. 50-JHIU 8 BMM 4 UBJOMFTT 4 UFFM 3 JHJE 4 ZTUFN Hanger Spacing ..51"MMPXBCMF 1 JQF &OE 4 FQBSBUJPO GPS 3 JHJE *OTUBMMBUJPO 3 FBEZ $PVQMJOHT .. 53"MMPXBCMF 1 JQF &OE 4 FQBSBUJPO GPS "(4 3 JHJE 'MBU #PMU 1BE $PVQMJOHT PO %JSFDU (SPPWFE 1 JQF .. "MMPXBCMF 1 JQF &OE 4 FQBSBUJPO GPS "(4 3 JHJE 'MBU #PMU 1BE $PVQMJOHT PO 1 JQF 1 SFQBSFE XJUI "(4 7JD 3 JOHT .. 55"MMPXBCMF 1 JQF &OE 4 FQBSBUJPO GPS 4 UBOEBSE 3 JHJE Angle-Bolt-Pad 56"MMPXBCMF 1 JQF &OE 4 FQBSBUJPO BOE 1 JQFMJOF %FGMFDUJPO GPS 'MFYJCMF *OTUBMMBUJPO 3 FBEZ $PVQMJOHT.)))
6 "MMPXBCMF 1 JQF &OE 4 FQBSBUJPO BOE 1 JQFMJOF %FGMFDUJPO GPS "(4 'MFYJCMF $PVQMJOHT PO %JSFDU (SPPWFE 1 JQF ..59"MMPXBCMF 1 JQF &OE 4 FQBSBUJPO BOE 1 JQFMJOF %FGMFDUJPO GPS "(4 'MFYJCMF $PVQMJOHT PO 1 JQF 1 SFQBSFE XJUI "(4 7JD 3 JOHT .. 60"MMPXBCMF 1 JQF &OE 4 FQBSBUJPO BOE 1 JQFMJOF %FGMFDUJPO GPS 4 UBOEBSE 'MFYJCMF $PVQMJOHT ..61(SPPWFE 1 SPEVDU *OTUBMMBUJPO (VJEFMJOFT .. 63*NQBDU 8 SFODI 6 TBHF (VJEFMJOFT .. INSTALLATION Inspection .. 65*/45"--"5*0/ 3&"%: $061-*/(4 '03 (3007&% &/% 1*1& */45"--"5*0/ */4536$5*0/4 .. 69 Style 009H FireLock EZ Rigid Coupling ..70 Style 107H Quick-Vic Rigid Coupling for Steel Pipe ..74 Style 177 Quick-Vic Flexible Coupling for Steel Pipe.)))))))))
7 79I-100_iii5"#-& 0' $0/5&/54 3&7@&45"/%"3% $061-*/(4 '03 (3007&% &/% 1*1& */45"--"5*0/ */4536$5*0/4 .. 85 Preparatory Steps for Coupling INSTALLATION .. 86 Style 005 FireLock Rigid Coupling .. 88 Style 07 Zero-Flex Rigid Coupling (12- and Smaller Sizes) .. 88 Style 489 Rigid Stainless Steel Coupling for Stainless Steel Pipe (4- and Smaller Sizes) .. 88 Style 07 (Non-AGS) Zero-Flex Rigid Coupling (14- and Larger Sizes) ..91 Style HP-70 Rigid Coupling (12- and Smaller Sizes) .. 93 Style 89 Rigid Coupling for Stainless Steel Pipe .. 93 Style 489 Rigid Stainless Steel Coupling for Stainless Steel Pipe ( and Larger Sizes).))
8 93 Style 489DX Rigid Stainless Steel Coupling for Duplex and Super Duplex Pipe .. 93 Style HP-70 Rigid Coupling (14- and Larger Sizes) .. 96 Style HP-70ES EndSeal Rigid Coupling .. 98 Style 72 Outlet Coupling .. 100 Style 75 Flexible Coupling ..103 Style 77 Flexible Coupling Two Segments for 24-inch/610-mm and Smaller Sizes ..103 Style 77A Flexible Aluminum Coupling ..103 Style 77S Flexible Stainless Steel 77DX Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe ..103 Style 475 Flexible Stainless Steel Coupling ..103 Style 475DX Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe ..103 Style 77 (Non-AGS) Flexible Coupling Four or Six Segments for 14- and Larger Sizes.
9 106 Style 78 Snap-Joint Coupling ..108 Style 78A Snap-Joint Aluminum Coupling ..108 Style 750 Reducing Coupling ..110 Style 770 Large Diameter Coupling ..112 Style 791 Vic-Boltless Coupling .. 114 Style 707-IJ ANSI and ISO 4200-to-JIS Transition Coupling .. 117I-100_iv5"#-& 0' $0/5&/54 3&7@&"%7"/$&% (3007& 4:45&. "(4 $061-*/(4 '03 %*3&$5 (3007&% 1*1& 03 "(4 7*$ 3*/( APPLICATIONS */45"--"5*0/ */4536$5*0/4 ..119 Pipe End Inspection for AGS Couplings - All Sizes .. 120 Pipe Preparation for AGS Couplings (Direct-Grooved Applications) - All Sizes .. 120 AGS Vic-Ring Application Information ..121 Pipe Preparation for Styles W07, W77, and W89 AGS Couplings (AGS Vic-Ring Applications) - All Sizes.))))))
10 121 Style W07 AGS Rigid Coupling (24-inch/610-mm and Smaller Sizes) .. 122 Style W77 AGS Flexible Coupling (24-inch/610-mm and Smaller Sizes) .. 122 Style W07 AGS Rigid Coupling (26-inch/660-mm and Larger Sizes) ..125 Style W77 AGS Flexible Coupling (26-inch/660-mm and Larger Sizes) ..125 Style W89 AGS Rigid Coupling for Direct-Grooved Stainless Steel Pipe or Carbon Steel Pipe Prepared with AGS Vic-Rings (24-inch/610-mm and Smaller Sizes) .. 129'-"/(& "%"15&34 '03 (3007&% &/% 1*1& */45"--"5*0/ */4536$5*0/4 .. 133 Style 441 Stainless Steel Vic-Flange Adapter Notes .. 134 Style 441 Stainless Steel Vic-Flange 135 Victaulic Flange Adapter Notes for 12- and Smaller Sizes Style 741, Style 744, and Style 743.))
