Fieldbus-compatible Vacuum Unit - SMC株式会社

1 Fieldbus-compatible Vacuum UnitZZK2-X198 Applicable to 6 types of communication networks Applicable to input/output units When connected to the input/output unit with a dedicated cable, output signals from switches with an energy saving function or digital pressure switches are sent to the communication network. Applicable to Vacuum pump systems*1 (*1 Not applicable to switches with an energy saving function) Applicable to 4-station/8-station manifoldsTrademarkDeviceNet is a trademark of is a trademark of is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, ensure the safest possible operation of this product, please be sure to thoroughly read the Safety Instructions in our Best Pneumatics catalog before 2018 SMC Corporation All Rights Reserved4-14-1, SOTO-KANDA, CHIYODA-KU, TOKYO 101-0021, JAPAN URL: G .informationPoint to GroupSpecialized ProductContact our sales office for delivery dates and prices as this is a special : WPFieldbus- compatible Vacuum UnitZZK2-X198P.

2 G .informationPoint to GroupSpecialized ProductHow to Order ManifoldAZZK2S6X19804qwtDN3u2y1erBRemain s blank when no option is Stations*1 SymbolStations044 stations088 stations*1 In the case of ejectors, for adequate performance, the number of stations that can be operated simultaneously depends on the nozzle diameter. (Refer to Maximum Number of Manifold Stations that can be Operated Simultaneously in the Web Catalog.)u Pressure switch specificationsSymbolType1 Without digital pressure switch for vacuum2 With digital pressure switch for vacuum3 Digital pressure switch for Vacuum with energy saving functiony Digital input/output unit : Input/output typeSymbolInput/output type Power supply with connector2 NPNM1237/8 inch4 PNPM1257/8 incht ProtocolSymbolDescriptionDNDeviceNet PRPROFIBUS DPMJCC-LinkENEtherNet/IP (2 ports)ECEtherCAT PNPROFINETw System (Port combination)*2 SymbolSystemPortStandardPVacuum pump systemCommon PV: 8,Common PS: 6*3 Metric sizeAEjector systemCommon PV: 8*4 PNVacuum pump systemCommon PV: 5/16",Common PS: 1/4"*3 Inch sizeANEjector systemCommon PV: 5/16"*4*2 Refer to the Web Catalog for the port layout of standard port combinations and options.

3 *3 The common PS port and common PD port are connected inside. Connect a One-touch fitting to one of the ports to allow for easier pipng. (Connected to PS port initially)*4 Common PV = Common PS = Common PD The pressure is equal. (r Without option)Manifold Type and OptionsqwerDLZZK204 08P PN2VA AN1 2 VVr Option*8 SymbolTypeNilWithout optionDWith common release pressure supply (PD) port*9 LManifold individual supply specification*10*8 When more than one option is selected, list the option symbols in alphabetical ) -DL*9 When -D is selected for the manifold model number, select -P for i Optional Specifica-tions for the ejector system single unit model number and u Optional Specifications for the Vacuum pump system single unit model num-ber. Refer to the Web Catalog for port layout.*10 When -L (individual supply) is selected for i Optional Specifications for the single unit model number, specify -L for the manifold, ExhaustSymbolExhaust type2 Vacuum pump systemWithout silencer1 Ejector systemComplex exhaust*7(End plate on both sides)*52 Individual exhaust(Individual port exhaust, High-noise reduction silencer exhaust)*6*5 Select C for q System/Body Type for the single unit model number.

4 Air is exhausted not only from the end plate, but also from the exhaust of each station.*6 Select F or H for q System/Body Type for the single unit model number.*7 The complex exhaust is a combined exhaust method of the common exhaust from the end plate and the direct exhaust from each DIN rail mounting bracket When the manifold is viewed from V port, the first station starts from the left (D side). After the manifold part number, specify the installed single unit from the first station. Complex exhaust and individual port exhaust cannot be mixed in the ejector system to Order Valve Manifold AssemblyZZK208-A1-B-S6DN2-3-X198 1 set (Manifold part number)*ZK2C12K5KL3-08 8 sets*The asterisk denotes the symbol for the assembly.*Prefix to the single unit part sideU sideStationsZK2C12K5KL3-08 ZZK208-A1-B-S6DN2-3-X1981 2 3 Fieldbus-compatible Vacuum UnitZZK2-X198P. G .informationPoint to GroupSpecialized ProductHow to Order Single UnitEjector Systemw Nominal nozzle sizeSymbolSystemNominal size07 Ejector system*3 *3 Standard supply pressure for nozzle size 07 to 12 is MPa, 15 is MPae Combination of supply valve and release valve*4 SymbolSupply valveRelease valveK* release valve linked* *4 Only non-locking type is available for the manu-al override for K, J, R.

5 *5 Self-holding type maintains Vacuum by instan-taneous energization (20 ms or more). Stop-ping the Vacuum turns on the release valve. (signal to stop Vacuum not needed)*6 When the digital pressure switch for Vacuum with energy saving function is selected, select K for t Pressure Sensor/Digital Pressure Switch for Vacuum Rated voltage*7 SymbolVoltage524 VDC*7 Rated voltage for the supply and release valveq System/Body typeSymbolSystem Body typeExhaust typeCEjector systemFor manifoldComplex exhaust*1 FIndividual port exhaust*2 HHigh-noise reduction silencer exhaust*1 The complex exhaust is a combined exhaust method of the common exhaust from the end plate and the direct exhaust from each station.*2 Individual port size of exhaust port: mm: 8inch: 5/16t Digital pressure switch for Vacuum specificationsSymbolTypePressure range [kPa]SpecificationsADigital pressure switch for vacuum0 to 101 NPN 2 outputsUnit selection function*8 BSI unit only*9 CPNP 2 outputsUnit selection function*8 DSI unit only*9E 100 to 100 NPN 2 outputsUnit selection function*8 FSI unit only*9 HPNP 2 outputsUnit selection function*8 JSI unit only*9 KDigital pressure switch for Vacuum with energy saving function*10 100 to 100 NPN 1 outputUnit selection function*8 QSI unit only*9 RPNP 1 outputUnit selection function*8 SSI unit only*9 NWithout pressure sensor/digital pressure switch for vacuumy Connector specificationsSymbolTypeC1 Without digital pressure switch for vacuumL3 With digital pressure switch for vacuumi Optional specifications*12 SymbolTypeNilWithout optionBWith one bracket for mounting a single unit (Mounting screw is attached.)

6 DWith individual release pressure supply (PD) port*13 JVacuum break flow adjusting needleRound lock nut typeKVacuum break flow adjusting needleScrewdriver operation typeLManifold individual supply specification*14P*15 Manifold common release pressure supply specificationW*16*17*18*19 With exhaust interference prevention valve*12 When more than one option is selected, list the option symbols in alphabetical ) -BDRefer to the Web Catalog for Function/Application.*13 Only M3 is available for PD port size. Use One-touch fitting (M-3AU-4) or barb fitting for piping. ( : within )*14 Select body for manifold. Select L for manifold type. When the common supply and individual supply are mixed, please contact SMC.*15 When D is selected for manifold option, select P option for the single unit model number.*16 To prevent backflow of the manifold common exhaust, not for holding Vacuum .

7 This option does not completely stop the backflow of the exhaust air. Select port exhaust type depending on purpose.*17 When J is selected for e Combination of Supply Valve and Release Valve and W (with exhaust interference prevention valve) is selected for i Optional Specifications, install a release valve or Vacuum breaker.*18 When K, Q, R, S is selected for t Digital Pressure Switch for Vacuum Specifications, models with exhaust interference prevention valve is provided. So, it is not necessary to select W .*19 For high-noise reduction silencer exhaust, W (With exhaust interference prevention valve) cannot be Vacuum (V) port*11 SymbolTypePort size06 Metric size 6 One-touch fitting08 8 One-touch fitting07 Inch size 1/4" One-touch fitting09 5/16" One-touch fitting*11 Supply port (PV) size of single unit : 6 (mm), 1/4" (inch)Single unit and Options*20qSystem/ Body typewNominal nozzle sizeeCombination of supply valve and release valverRated voltagetDigital pressure switch for Vacuum specificationsyConnector specificationsuVacuum (V) portiOptional specificationsC/F/H07 10 12 15K5A/B/C/D/E/F/H/JL306 08 07 09J/K/L/P/WNC1K/Q/R/SL3J/K/L/PRA/B/C/D/E /F/H/JL3J/K/L/P/WNC1JA/B/C/D/E/F/H/JL3L/ WNC1*20 When J is selected for e Combination of Supply Valve and Release Valve, J or K cannot be selected for i Optional options not in the table, please contact SMC.

8 * Refer to the Web Catalog when mounting a single unit onto the DIN blank when no option is *8 unit selection func-tion is not available in Japan due to new measurement law.*9 Fixed unit : kPa*10 When K, Q, R, S is selected, select K for e Combi-nation of Supply Valve and Release Valve. Select L3 for PV: Air pressure supply port/Port for Vacuum source ( Vacuum pump) PS: Pilot pressure supply port PD: Individual release pressure supply port V: Vacuum port EXH: Exhaust port PE: Pilot pressure exhaust port For details Web CatalogFieldbus- compatible Vacuum UnitZZK2-X198P. G .informationPoint to GroupSpecialized ProductHow to Order Single Unitt Connector specificationsSymbolTypeC1 Without digital pressure switch for vacuumL3 With digital pressure switch for vacuumVacuum Pump Systemw Combination of supply valve and release valve*1 SymbolSupply valveRelease *2 NoneRSelf-holding release valve linked* *1 Only non-locking type is available for the manual override for K, J, R.

9 *2 When J is selected for Vacuum pump system, install a release valve or Vacuum breaker.*3 Self-holding type maintains Vacuum by instantaneous energization (20 ms or more). Stopping the Vacuum turns on the release valve. (signal to stop Vacuum not needed)e Rated voltage*4 SymbolVoltage524 VDC*4 Rated voltage for the supply and release valveq System/Body typeSymbolSystemBody typeQVacuum pump systemFor manifold* PS port size of pump system: mm: 4inch: 5/32"u Optional specifications*8*12 SymbolTypeNilWithout optionBWith one bracket for mounting a single unit (Mounting screw is attached.)CPump system PE port female thread specification (M3)*9 DWith individual release pressure supply (PD) port*10 JVacuum break flow adjusting needleRound lock nut typeKVacuum break flow adjusting needleScrewdriver operation typePManifold common release pressure supply specification*11*8 When more than one option is selected, list the option symbols in alphabetical ) -BC*9 Use One-touch fitting (M-3AU-4) or barb fitting for piping.

10 ( : within )*10 Only M3 is available for PD port size. Use One-touch fitting (M-3AU-4) or barb fitting for piping. ( : within )*11 When D is selected for manifold option, select P option for the single unit model number.*12 Refer to the Web Catalog for unit and Options*13qSystem/Body typeVacuum pump system part numberwCombination of supply valve and release valveeRated voltagerPressure sensor/digital pressure switch for Vacuum specificationstConnector specificationsyVacuum (V) portuOptional specificationsQ00K/R5A/B/C/D/E/F/H/JL306 08 07 09C/J/K/PNC1JA/B/C/D/E/F/H/JL3 CNC1*13 When J is selected for w Combination of Supply Valve and Release Valve, J or K cannot be selected for u Optional options not in the table, please contact SMC.* Refer to the Web Catalog when mounting a single unit onto the DIN Pressure sensor/Digital pressure switch for Vacuum specificationsSymbolTypePressure range [kPa]SpecificationsADigital pressure switch for vacuum0 to 101 NPN 2 outputsUnit selection function*5 BSI unit only*6 CPNP 2 outputsUnit selection function*5 DSI unit only*6E 100 to100 NPN 2 outputsUnit selection function*5 FSI unit only*6 HPNP 2 outputsUnit selection function*5 JSI unit only*6 NWithout pressure sensor/digital pressure switch for Vacuum *5 unit selection function is not available in Japan due to new measurement law.