FRICK QUANTUM HD COMPRESSOR CONTROL …

1 COMMUNICATIONS SETUP FRICK QUANTUM HDCOMPRESSORCONTROL PANELV ersion (MAY 2016) COMMUNICATIONS SETUPFile: SERVICE MANUAL - Section 90 Replaces: (SEP 2015)Dist: 3, 3a, 3b, 3cPlease check for the latest version of this (MAY 2016)Page 2 QUANTUM HD COMPRESSOR CONTROL PANELCOMMUNICATIONS SETUPTABLE OF CONTENTSSECTION 1 - THE QUANTUM HD CONTROL SYSTEMINTRODUCTION TO THE QUANTUM HD ..6 QUANTUM DESCRIPTION ..6 HOW TO USE THIS MANUAL ..6 THE OPERATING (OR HOME) SCREEN ..6 DESCRIPTION ..7 CABLING ..7 ETHERNET AND NETWORKING ..7RJ-45 CONNECTORS ..8 THE HUB ..8 THE SWITCH ..8 ETHERNET SETUP ..10IP ADDRESS ..10 ETHERNET ..10 SECTION 2 - SERIAL COMMUNICATIONS & PROTOCOLSERIAL COMMUNICATIONS ..11 DESCRIPTION ..11RS-422/RS-485 DESCRIPTION.

2 11 SERIAL COMMUNICATIONS SETUP ..11 COMM1 (2 AND 3) ..12 MAP FILE ..14 CREATING AND USING THE MAP FILE ..14 SERIAL PROTOCOL ..17 DESCRIPTION ..17 QUANTUM HD COMMUNICATIONS PROTOCOL FOR SETTING UP COMMUNICATION ..17 FRICK PROTOCOL ..18 DESCRIPTION ..18 FRICK # PROTOCOL SPECIFICATIONS ..18 QUANTUM $ PROTOCOL SPECIFICATIONS ..24 Data Packet ..24 SECTION 3 - COMM. & PROGRAMMING OVERVIEWQUANTUM HD ALLEN-BRADLEY COMMUNICATION ..33 OVERVIEW OF HALF AND FULL DUPLEX THEORY ..33 SLC-500 - SUGGESTED SETUP ..34 CHANNEL CONFIGURATION ..34 READ MESSAGE SETUP EXAMPLE ..34 WRITE MESSAGE SETUP EXAMPLE ..34 ALLEN-BRADLEY PROGRAMMING OVERVIEW ..35 CHANNEL CONFIGURATION ..35 GENERAL CONFIGURATION ..35 SYSTEM CONFIGURATION ..35 MESSAGE SEQUENCE LOGIC ..35 MESSAGE READ LOGIC.

3 36 Delay Between Messages ..36 MESSAGE READ SETUP SCREEN ..37 This Controller: SLC500 ..37 Target Device: QUANTUM Panel ..37 MESSAGE WRITE LOGIC ..38 MESSAGE WRITE SETUP SCREEN ..40 This Controller: SLC500 ..40 Target Device: QUANTUM Panel ..40 ALLEN-BRADLEY DATA ACCESS ..40 ETHERNET/IP ..40 SECTION 4 - MODBUS PROTOCOLMODBUS PROTOCOL ..43 GENERAL DESCRIPTION ..43 MODBUS TCP/IP (ETHERNET) ..43 MODBUS ASCII (SERIAL COMMUNICATIONS) ..45 MODBUS RTU (SERIAL COMMUNICATIONS) ..45 SERIAL PORT CONFIGURATION OF THE MASTER ..45 DATA PACKET ..45 THE QUERY ..45 THE RESPONSE ..45 DATA FIELD ..45 ERROR CHECKING ..46 ASCII ..46 RTU ..46 FRAMING ..46 ASCII ..46 RTU ..46 SECTION 5 - HYPERTERMINALUSING HYPERTERMINAL ..53 DESCRIPTION ..53 SETTING UP HYPERTERMINAL ..53 TESTING COMMUNICATIONS.

4 55 SECTION 6 - QUANTUM HD DATA TABLESSECTION 7 - WARNING/SHUTDOWN MESSAGE CODESSECTION 8 - Q5 CONTROLLER AND INTERFACEQ5 CONTROLLER ..103Q5 COMMUNICATIONS CONNECTOR LOCATIONS ..103 SERIAL COMMUNICATIONS HARDWARE ..104Q5 GENERAL DESCRIPTION ..104 COM-1 AND COM-2 DESCRIPTION ..104 COM-3 DESCRIPTION ..104 COM-4 DESCRIPTION ..104 SERIAL COMMUNICATIONS PORT WIRING ..105 GENERAL NOTE ..105RS-232 WIRING AND JUMPERS ..105RS-422/485 WIRING AND JUMPERS ..105Q5 INTERCONNECTIONS ..106 SERIAL COMMUNICATIONS TROUBLESHOOTING ..107 TROUBLESHOOTING RS-422 ..107 COMM-1 (P10) ..107 COMM-2 (P11) ..107 TROUBLESHOOTING RS-485 ..107 COMM-1 (P10) ..107 COMM-2 (P11) ..107 COMM-3 (P16) ..107 SECTION 9 - APPENDICESAPPENDIX A ..109 FRICK SERIAL COMM. CONVERTER THE DIPSWITCH ..109 MOUNTING THE MODULE.

5 110 WIRING THE MODULE ..110RS-422 AND RS-485 CONNECTIONS ..110 APPENDIX B ..111 APPENDIX C ..112 QUANTUMTM HD LOCAL ETHERNET CONFIGURATIONS ..112 APPENDIX D ..113 QUANTUM HD COMPRESSOR CONTROL PANELCOMMUNICATIONS (MAY 2016)Page 3 QUANTUM HD COMPRESSOR CONTROL PANELCOMMUNICATIONS (MAY 2016)Page 4 QUANTUM HD COMPRESSOR CONTROL PANELCOMMUNICATIONS (MAY 2016)Page 5 SECTION 1 INTRODUCTION TO THE QUANTUM HD CONTROL SYSTEMSECTION 1 - THE QUANTUM HD CONTROL HD COMPRESSOR CONTROL PANELCOMMUNICATIONS (MAY 2016)Page 6 QUANTUM DESCRIPTIONThe QUANTUM HD CONTROL panel consists of a physical hardware platform which incorporates the Q5 main proces-sor board as well as an interface board. The purpose of the Interface board is to allow the end user to make external communications connections to the Q5 processor.

6 Addition-ally, analog and digital signals are handled through discrete interconnected Analog and Digital boards. A 15 inch color LED graphic display, touch screen interface and physical keypad allows for data accessing and QUANTUM HD software is based on a Web Browser format, and has the capability of communication through INTRODUCTION TO THE QUANTUM HDboth Ethernet and Serial Ethernet protocols. The QUANTUM HD COMPRESSOR interface may be accessed using the latest versions of several tested and approved web browsers: Google Chrome Mozilla FirefoxThe following screen is representative of what the operator will see after the unit has been powered up. This is called the Home screen. Be aware that the content of this screen may differ from situation to situation, based upon the actual configuration and installed TO USE THIS MANUALThe purpose of this manual is provide the necessary infor-mation (protocols, data registers, wiring, etc.)

7 To allow the end user to reliably communicate with the QUANTUM HD via various communications methods (to be described later) for the purpose of obtaining and sending data and/or for COMPRESSOR QUANTUM HD does NOT begin any communications conversations on its own, it only responds to queries (re-quests) from external OPERATING (OR HOME) Ethernet communications, refer to the section entitled Ethernet and Networking. Ethernet does not require any jumpers to be information on software protocols, refer to Sections 2, 3 and access specific data within the QUANTUM HD, refer to Section 6 (Data Tables).For serial communications connections, refer to Section 8 for the correct wiring and jumper settings of RS-422, or HD COMPRESSOR CONTROL PANELCOMMUNICATIONS (MAY 2016)Page 7 ETHERNET AND NETWORKINGDESCRIPTIONF rick Controls uses Ethernet as the primary method of con-necting one or multiple QUANTUM HD panels to a common computer network.

8 In the past, this interconnection would have been done by serial protocol wiring, such as RS-422/485. But with the capabilities of today s technology, Ethernet is the quickest and most efficient way of providing this the old serial communications methods (RS232, etc.) were slow by today s standards (kilobits per second transmission speed), Ethernet is available in two speeds: 10 Mbps and 100 connection examples, refer to Section 9 (Appendix B and C) of this manual entitled QUANTUM HD Local Ethernet Configurations and QUANTUM HD Ethernet Network is a data and information sharing system. It is a method of connecting one computer to many others on a common network. This network can consist of both hard-wired connections, and wireless devices, hence the name Windows or Linux based computer is capable of ac-cessing this network.

9 All that is needed is either a modem, USB port, or an Ethernet port. These devices provide the necessary point of connection for one end (branch) of the connection (a home computer for instance). The other point that completes the connection is usually provided by an Inter-net Service Provider (or ISP). The Internet Service Provider usually has a very large network router, or means of bring in many individual connections. The router then assigns a discrete and individual address to each connection (much like a street address). This address is known as an Internet Protocol address (IP). The IP address consists of a series of 4 to 12 digits, and is normally transparent to the end individuals familiar with using the internet, they are fa-miliar that every time they activate their web browser (the software that allows your computer to connect), there is an address bar that appears near the top of the screen.

10 This address bar is where you would enter the IP address of the computer or network that you would like to communicate with. To make this simpler, these numeric IP addresses are also coded to allow alpha-numeric names to be masked over them, so that rather than having to enter an address of , you can simply enter in , as an example. Although the actual process is more detailed and complicated than this basic explanation, the end result is that most of the work is being done following write up describes how to set up the Quan-tum HD to do this behind the scenes work, so that it can communicate both at the Internet level, and at a local Ethernet QUANTUM HD Ethernet connection must be individually cabled (known as a homerun) direct from a switch or com-puter.