Transcription of GARDNER DENVER SINGLE ACTING TRIPLEX PUMP
1 GARDNER DENVER SINGLE ACTING TRIPLEX PUMP11 STROKEMODELPZL99 DPARTS LIST15 5173rd EditionApril, 199815 517 Page 1 MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITHGENUINE GARDNER DENVERPARTS AND SUPPORT SERVICESG ardner DENVER and OPI genuine pump parts aremanufactured to original tolerances and designed foroptimum dependability. Design and material innova-tions are the result of years of experience with hundredsof different pump applications. Reliability in materialsand quality assurance are incorporated in our genuinereplacement authorized GARDNER DENVER and OPI distribu-tor offers all the backup you ll need. A worldwide net-work of authorized distributors provides the finest prod-uct support in the pump local authorized distributor maintains a large inven-tory of genuine parts and he is backed up for emergencyparts by direct access to the GARDNER DENVER MachineryInc.
2 Master Distribution Center (MDC) in Memphis, authorized distributor can support your GardnerDenver and OPI pump needs with these parts specialists to assist you in selectingthe correct replacement and maintenance kits designed with thenecessary parts to simplify servicing your distributor service technicians are factory trained and skilled in pump maintenance and are ready to respond and assist you by providingfast, expert maintenance and repair the location of your local authorized GARDNER DENVER and OPI distributor refer to the yellow pages of yourphone directory or contact:Distribution Center:Factory: GARDNER DENVER Machinery DENVER Machinery Distribution Center1800 GARDNER Expressway5585 East Shelby DriveQuincy, IL 62301 Memphis, TN 38141 Phone: (217) 222 5400 Phone:(901) 542 6100 Fax: (217) 224 7814 Fax: (901) 542 6159 INSTRUCTIONS FOR ORDERING REPAIR PARTSWhen ordering parts, specify Pump MODEL andSERIAL NUMBER (see nameplate on unit).
3 The SerialNumber is also stamped on top of the cylinder end of theframe (cradle area).All orders for Parts should be placed with the near-est authorized NOT specified, quantity of parts required perpump or unit is one (1); where more than one is requiredper unit, quantity is indicated in parenthesis. SPECIFYEXACTLY THE NUMBER OF PARTS NOT ORDER BY SETS OR determine the Right Hand and Left Hand side of apump, stand at the power end and look toward the fluidend. Right Hand and Left Hand are indicated in paren-thesis following the part name, (RH) & (LH), 517 Page 2 TABLE OF CONTENTSM aintain Pump Reliability and Performance with Genuine GARDNER DENVER Parts and Support Services1.
4 Instructions For Ordering Repair Parts1.. Model PZL99D Option Menu3.. Frame & Miscellaneous Parts4, 5.. Drive Parts6, 7.. General Service Fluid Cylinder & Manifolds8, 9.. High Pressure Service Fluid Cylinder & Manifolds10, 11.. Steel Fitted Center Guided Valve (General Service)12.. With Polyurethane Insert12.. With Carboxylated Nitrile Insert12.. Full Opening Valve With Polyurethane Insert (High Pressure Service)13.. Piston Rod & Coupling (General Service)14.. Piston & Liner (General Service)14.. Piston Rod & Coupling (High Pressure Service)15.. Piston & Liner (High Pressure Service)15.. Piston Lubricating Pump16.. Oil Circulating Pump17.. Oil Pump & Piping18, 19.
5 Piston Lubricating Piping (General Service)20, 21.. Piston Lubricating Piping (High Pressure Service)22, 23.. Heat Exchanger Group (Optional Equipment)24.. Oil Filter25.. Valve Seat Puller (Optional Equipment)26.. Optional Equipment27.. GARDNER DENVER Unit RecordInside Back Cover.. For Operating and Service Instructions see:SERVICE MANUAL 15 60015 517 Page 3 MODEL PZL99 DOPTION MENUTYPE OF SERVICE AND FLUID CYLINDERDG eneral Service High Pressure Block Steel CylinderPages 8 & 9.. DHigh Pressure Service High Pressure Block Steel CylinderPages 10 & 11.. FLUID VALVE SELECTIVEDG eneral Service Block Steel CylinderDSteel Fitted Center Guided ValvePage 12.
6 DHigh Pressure Service Block Steel CylinderDFull Opening ValvePage 13.. PISTON ROD AND COUPLING PISTON AND LINER SIZE SELECTIVED5 1/2 7 Piston and Liner for use with General Service Block Steel CylinderPage 14.. D5 6 1/2 Piston and Liner for use with High Pressure Service Block Steel CylinderPage 15.. PISTON LUBRICATING PIPINGDG eneral ServicePages 20 & 21.. DHigh Pressure ServicePages 22 & 23.. OPTIONAL HEAT EXCHANGER Page 24.. OPTIONAL VALVE SEAT PULLERPage 26.. OPTIONAL EQUIPMENT Page 27.. 15 517 Page 4207 PZL797(Ref. Drawing)FOR LIST OF PARTS SEE PAGE 5 FRAME & MISCELLANEOUS PARTS15 517 Page 5 FRAME & MISCELLANEOUS Name of No.
7 1 FRAME ASSEMBLY, Includes Reference Numbers 3 thru 91200 PZL001A.. 3 PLUG164AA9.. 4 STUD, Crosshead Inspection Plate479A238.. 5 NUT, Crosshead Inspection Stud450B5.. 6 PLUG164A5.. 7 PLUG MAGNETIC, Oil Drain366D13.. 8 STUD, Hood279A75.. 9 NUT, Hood Stud250B7.. 10 GASKET, Crosshead Inspection Plate2200 PZL715.. 11 PLATE INSPECTION, Crosshead2200 PZL052.. 12 SCREW, Crosshead Inspection Plate10655EE060.. 13 PLATE BEARING RETAINER1202 PZL253.. 14 SCREW, Bearing Retainer Plate1275A237.. 15 HOUSING BEARING, Eccentric2201 PZL006.. 16 GASKET, Bearing Cover Plate2202 PZL715N.. 17 PLATE BEARING COVER (Rigid Side)1200 PZL315.. 19 SCREW, Bearing Cover Plate4875A52.
8 20 GASKET, Inspection Plate125C1788N.. 21 PLATE INSPECTION1202 FXT052.. 22 SCREW, Inspection Plate6655EF050.. 23 GAUGE, Oil Level Sight140L17.. 24 GAUGE TEMPERATURE127H11.. 25 BUSHING PIPE164E2.. 26 SLIDE CROSSHEAD6200 PZL309.. 27 SCREW, Crosshead Slide to Frame2475LM89.. 28 SEAL FASTENER1260DD35.. 29 LOCKNUT2450V44.. 30 STUD, Spacer to Frame4200 PZL110.. 31 KEY, Spacer to Frame435C24.. 32 PLATE4200 PZL247.. 33 NUT, Spacer to Frame Stud850B37.. 34 PLATE BEARING COVER (Floating Side)1201 PZL315.. 35 HOOD1200 PZL053.. 36 SCREW, Hood to Frame36655EF050.. 37 GASKET, Hood1201 PZL715.. 38 BREATHER15C24.. 39 PLATE INSPECTION1 KXG842.. 40 GASKET, Inpsection Plate125C1818.
9 41 SCREW, Inspection Plate8655EF040.. 42 GASKET, Inspection Plate Screw825F13.. 43 PLATE INSPECTION3206 PZL052.. 44 GASKET, Inspection Plate625C1839.. 45 SCREW, Inspection Plate24655ED040.. 46 **PLATE INSPECTION, Piston Rod (General Service)1201 PZL052.. **PLATE INSPECTION, Piston Rod (High Pressure Service)1300 PZL052.. 47 **PLATE INSPECTION, Piston Rod (General Service)1202 PZL052.. **PLATE INSPECTION, Piston Rod (High Pressure Service)1301 PZL052.. 48 **PLATE INSPECTION, Piston Rod (General Service)1203 PZL052.. **PLATE INSPECTION, Piston Rod (High Pressure Service)1302 PZL052.. *SCREW, Hood to Frame4655EF200.. * Not Shown on Drawing.**Refer to pages 20 thru 23 for Piston Lubricating 517 Page 6 DRIVE PARTS206 PZL797(Ref.)
10 Drawing)FOR LIST OF PARTS SEE PAGE 715 517 Page 7 Order by Part Number and Description. Reference Numbers are for your convenience Name of No. 1 JACKSHAFT1200 PZL371.. 2 KEY JACKSHAFT1200 PZL062.. 3 SPACER, Jackshaft Bearing2 GXH649.. 4 SLEEVE WEAR280M3.. 5 GASKET, Bearing Housing to Frame225BC11 .. 6 HOUSING BEARING2200 PZL006.. 7 SCREW, Bearing Housig to Frame1675A52.. 8 BEARING ROLLER, Jackshaft212W73.. 9 GASKET, Retainer Plate to Bearing Housing225BC12 .. 10 PLATE, Bearing Retainer2201 PZL253.. 12 SCREW, Retainer Plate to Bearing Housing16655EG070.. 13 SEAL OIL260DD13 .. 14 ECCENTRIC1200 PZL255.. 15 GEAR DRIVEN1200 PZL280.. 16 SCREW, Gear to Eccentric12200 PZL655.
