GARDNER DENVER SINGLE ACTING TRIPLEX PUMP

1 GARDNER DENVER SINGLE ACTING TRIPLEX PUMP7 STROKEMODELPZG99 EPARTS LIST15 5133rd EditionApril, 199815 513 Page 1 MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITHGENUINE GARDNER DENVERPARTS AND SUPPORT SERVICESG ardner DENVER and OPI genuine pump parts aremanufactured to original tolerances and designed for op-timum dependability. Design and material innovationsare the result of years of experience with hundreds of dif-ferent pump applications. Reliability in materials andquality assurance are incorporated in our genuine re-placement authorized GARDNER DENVER and OPI distributoroffers all the backup you ll need. A worldwide networkof authorized distributors provides the finest product sup-port in the pump local authorized distributor maintains a large inven-tory of genuine parts and he is backed up for emergencyparts by direct access to the GARDNER DENVER MachineryInc.

2 Master Distribution Center (MDC) in Memphis, authorized distributor can support your GardnerDenver and OPI pump needs with these parts specialists to assist you in selectingthe correct replacement and maintenance kits designed with thenecessary parts to simplify servicing your distributor service technicians are factory trained and skilled in pump maintenance and repair. Theyare ready to respond and assist you by providing fast, ex-pert maintenance and repair the location of your local authorized GARDNER DENVER and OPI distributor refer to the yellow pages of yourphone directory or contact:Distribution Center:Factory: GARDNER DENVER Machinery DENVER Machinery Distribution Center1800 GARDNER Expressway5585 East Shelby DriveQuincy, IL 62301 Memphis, TN 38141 Phone: (217) 222 5400 Phone:(901) 542 6100 Fax: (217) 224 7814 Fax: (901) 542 6159 INSTRUCTIONS FOR ORDERING REPAIR PARTSWhen ordering parts, specify Pump MODEL and SERIALNUMBER (see nameplate on unit).

3 The Serial Numberis also stamped on top of the cylinder end of the frame(cradle area).All orders for Parts should be placed with the nearestauthorized NOT specified, quantity of parts required perpump or unit is one (1); where more than one is requiredper unit, quantity is indicated in parenthesis. SPECIFYEXACTLY THE NUMBER OF PARTS NOT ORDER BY SETS OR determine the Right Hand and Left Hand side of apump, stand at the power end and look toward the fluidend. Right Hand and Left Hand are indicated in parenthe-sis following the part name, (RH) & (LH), when 513 Page 2 TABLE OF CONTENTSPageMaintain Pump Reliability and Performance with Genuine GARDNER DENVER Parts and Support Services1.. Instructions for Ordering Repair Parts1.. Frame & Miscellaneous Parts3, 4.

4 Drive Parts5, 6.. Fluid Cylinder & Manifolds7, 8.. Steel Fitted Center Guided Valve9.. With Polyurethane Insert9.. With Carboxylated Nitrile Insert9.. Plunger Coupling & Piston Rod10.. Piston & Liner10.. Piston Lubricating Pump11.. Oil Pump12.. Oil Pump & Piping13, 14.. Piston Lubricating Piping15, 16.. Oil Filter17.. Valve Seat Puller Center Guided Type (Optional Equipment)18.. Optional Equipment19.. GARDNER DENVER Unit RecordInside Back Cover.. For Operating and Service Instructions see:SERVICE MANUAL 15 60015 513 Page 3207 PZL797(Ref. Drawing)FOR LIST OF PARTS SEE PAGE 4 FRAME & MISCELLANEOUS PARTS15 513 Page 4 Order by Part Number and Description. Reference Numbers are for your convenience & MISCELLANEOUS Name of No. 1 FRAME ASSEMBLY, Includes Reference Numbers 2 thru 91201 PZG001A.

5 2 PLUG SqHd PIPE264A27.. 3 PLUG SqHd PIPE164A9.. 4 STUD, Crosshead Inspection Plate279A238.. 5 NUT, Crosshead Inspection Stud250B5.. 6 PLUG SqHd PIPE164A5.. 7 PLUG MAGNETIC, Oil Drain366D13.. 8 STUD, Hood279A6.. 9 NUT, Hood Stud250B5.. 10 GASKET, Crosshead Inspection Plate2PZ715.. 11 PLATE INSPECTION, Crosshead2200 PZG052.. 12 SCREW, Crosshead Inspection Plate10655EE060.. 13 PLATE BEARING RETAINER1201 PZG253.. 14 SCREW, Bearing Retainer Plate12655EG050.. 15 HOUSING BEARING, Eccentric2200 PZG006.. 16 GASKET, Bearing Cover Plate2201 PZG715N.. 17 PLATE BEARING COVER (Rigid Side)1200 PZG315.. 19 SCREW, Bearing Cover Plate48655EG070.. 20 GASKET, Inspection Plate125C1788N.. 21 PLATE INSPECTION1202 FXT052.. 22 SCREW, Inspection Plate6655EF050.. 23 GAUGE, Oil Level Sight140L17.. 24 GAUGE TEMPERATURE127H11.

6 25 BUSHING PIPE164E2.. 26 SLIDE CROSSHEAD6200 PZG309.. 27 SCREW, Crosshead Slide to Frame2475LM6.. 28 SEAL FASTENER1260DD35.. 29 LOCKNUT2450V44.. 30 STUD, Spacer to Frame42012526.. 31 KEY, Spacer to Frame435C19.. 32 PLATE4200 PZG247.. 33 NUT, Spacer to Frame850B34.. 34 PLATE BEARING COVER (Floating Side)1201 PZG315.. 35 HOOD1200 PZG053.. 36 SCREW, Hood to Frame (1/2 X 1)28655EF040.. 37 GASKET, Hood1200 PZG715.. 38 BREATHER15C24.. 39 PLATE INSPECTION1 KXG842.. 40 GASKET, Inpsection Plate125C1818.. 41 SCREW, Inspection Plate8655EF040.. 42 GASKET, Inspection Plate Screw825F13.. 43 PLATE INSPECTION3206 PZL052.. 44 GASKET, Inspection Plate625C1839.. 45 SCREW, Inspection Plate24655ED040.. 46 PLATE INSPECTION, Piston Rod1201 PZG052.. 47 PLATE INSPECTION, Piston Rod1202 PZG052.. 48 PLATE INSPECTION, Piston Rod1203 PZG052.

7 *BUSHING PIPE, Oil Level to Frame164E5.. *SCREW, Hood to Frame (1/2 x 4 1/2)4655EE180.. * Not shown on 513 Page 5 FOR LIST OF PARTS SEE PAGE 6E75422 ADRIVE PARTS15 513 Page 6 Order by Part Number and Description. Reference Numbers are for your convenience Name of No. 1 JACKSHAFT1200 PZG371.. 2 KEY JACKSHAFT1200 PZG062.. 3 SPACER, Jackshaft Bearing2200 PZG600.. 4 SLEEVE WEAR280M7.. 5 GASKET, Bearing Housing to Frame225C2619.. 6 HOUSING BEARING2201 PZG006.. 7 BEARING ROLLER, Jackshaft212W75.. 8 GASKET, Retainer Plate to Bearing Housing225C2620.. 9 PLATE, Bearing Retainer2200 PZG253.. 10 SCREW, Bearing Housing1675A14.. 11 SEAL OIL260DD39.. 12 ECCENTRIC1200 PZG255.. 13 GEAR DRIVEN1200 PZG280.. 14 SCREW, Gear to Eccentric12655EG12D.. 15 WIRE144 97A29.

8 16 BEARING ROLLER, Eccentric212BA20.. 17 SHIM (.002 )6200 PZG732.. 18 SHIM (.005 )6201 PZG732.. 19 SHIM (.007 )6202 PZG732.. 20 SHIM (.020 )8203 PZG732.. 21 PLATE RETAINER, Eccentric Bearing2201 PZG168.. 22 SCREW, Retainer to Eccentric12655EG08D.. 23 WIRE48 97A29.. 24 PLUG SqHd PIPE264AC4.. 25 CONNECTING ROD,Includes Reference Numbers 26 & 273200 PZG003.. 26 BOLT CONNECTING ROD6200 PAH254.. 27 NUT, Connecting Rod Bolt650AQ30.. 28 LOCKNUT, Connecting Rod Bolt650M2.. 29 BEARING, Connecting Rod to Eccentric312BA18.. Name of RETAINING, Connecting Rod Bearing174D18.. 31 PLATE RETAINING, Bearing to Eccentric141PZ1400.. 32 SCREW, Bearing to Eccentric14655EF05D.. 33 WIRE384 97A29.. 34 PLATE RETAINER, Bearing to Connecting Rod22PZ1400. 34 APLATE RETAINING, Bearing to Connecting Rod2201 PZH25335 SCREW, Bearing to Connecting Rod4875B41.

9 36 WIRE288 97A29.. 37 BEARING ROLLER, Crosshead Pin312BA19.. 38 PIN LOCK3PZ838.. 39 SET SCREW376F10.. 40 CROSSHEAD3200 PZG005.. 41 PIN CROSSHEAD3200 PZG189.. 42 PLATE RETAINER, Crosshead Pin3202 PZG168.. 43 SCREW, Retainer Plate to Crosshead12655EG09D.. 43 ASCREW, Retainer Plate to Pin675AG17.. 44 WIRE72 97A29.. 45 ROD EXTENSION3200 PZG839.. 46 SCREW, Rod to Crosshead18PO701.. 47 WIRE72 97A29.. 48 PLATE RETAINER, Oil Stop Head to Frame6200 PZG168.. 49 GASKET, Oil Stop Head325BC69N.. 50 HEAD OIL STOP3200 PZG051.. 51 GASKET2425F9.. 52 SCREW, Oil Stop Head to Frame24655EE080.. 53 SEAL62011872.. 54 RING RETAINER, Oil Stop Head Seal61PV1398.. 55 SCREW, Seal Retainer to Oil Stop Head1875A10256 BAFFLE PISTON ROD32 FXK840.. *ADAPTOR, Rotating Shaft12PO1398.. *SCREW, Hex Head2655EF050.. * Not shown on 513 Page 7E75439 FOR LIST OF PARTS SEE PAGE 8 FLUID CYLINDER & MANIFOLDS15 513 Page 8 Order by Part Number and Description.

10 Reference Numbers are for your convenience CYLINDER & Name of No. 1 FLUID CYLINDER ASSEMBLY, Includes Reference Numbers 2 thru 93205 PZL029D.. 2 STUD (1 1/4), Cylinder to Frame & Liner Clamp2479L188.. 3 NUT (1 1/4), Cylinder to Frame & Liner Stud4850B36.. 4 STUD (7/8), Cylinder to Frame1279L73.. 5 NUT (7/8), Cylinder to Frame Stud1250AQ30.. 6 STUD, Valve Cover to Cylinder4879AL6.. 7 NUT, Valve Cover Ring to Cylinder Stud4850B34.. 8 STUD, Cylinder to Discharge Manifold12202 PZL110.. 9 NUT, Cylinder to Discharge Manifold Stud1250B34.. 11 RING RETAINING, Valve Cover Gasket62011861.. 12 GASKET, Valve Cover62011862.. 13 BUSHING, Suction & Discharge Valve Cover62007674.. 14 COVER VALVE62011860.. 15 RING VALVE COVER62011699.. 16 LOCK COVER, Valve62011857.. VALVE GUIDE ASSEMBLY, Includes Reference Numbers 17 thru 2132011706.