GENERAL CRIMP SPECIFICATIONS SAE CROSS …

1 GENERAL CRIMP SPECIFICATIONS &SAE CROSS reference CHART3/16" - 3-1/2" HOSE SAE SPECDESCRIPTION100R7 Thermoplastic Hose3107100R8""3108100 Hose6014 NOTE: ALL CRIMP DIMENSIONS ON IMPORTED PRODUCTS MATCH THE CORRESPONDING DOMESTIC PRODUCTCRIMP & 1215 Updated 9/22/17(Supersedes chart of 8/2/17)2004A1502003 PART NUMBERNRP/JONES10011101100510021102A1512 Wire Braid SkiveNRP JONES, LLC 302 PHILADELPHIA ST., PO BOX 310 LA PORTE, IN 46350(219) 362-9908 or (800) 348-8868A750A098A096A001100 R1 ADIN 20022-2 SNPage 13" " " Special CRIMP Diameters on Steel " " " " Aluminum 22" " " " One Piece Wire Braid Skive1 Wire GreaseA320100 R121080A184 Dual-Lite Pressure Washer/Hydraulic Hose10551213A0031212100 R1 A100 R1 AT100 R171 Wire Braid Non-SkiveHydra-Lite I Hose100 R132 Wire Braid Non-SkiveHydra-Lite II Hose2 Fiber Braid3 Wire Braid100 R2 A 100 R2 AT100 R16100 R3 DIN 20023100 R4100 R53 Wire Braid MineSuction and Return Spiral Wound1 Wire Braid Cotton Cover1 Wire Braid Rubber Cover4 Wire Braid Spiral Medium CAT2 Spiral 1 Braid Heavy4 Wire Spiral Heavy DIN4&6 Wire Spiral Heavy CATPage 5 Page 7 Hydra-MaxPage 8 Page 92230" " " " Hydra-Max 1/4-2".

2 Power Jack HosePage 1 Blue Pressure Washer HoseYellow Flex Wash Down HosePush-on Rubber Cover1000# PSI 1 Wire Braid Yellow Mine Hose" " " " Hydra-Lite " " " " Dual-Lite 10 Page 12" " " " Stainless Steel Ferrules" " " " Yellow Mine " " " " Pressure Washer 8 Length Diameter100R1 AA001-03203-102203-20011/16To ATA101-03" AA002-03"203-20011/16To ATA102-03" B003-03"203-200--100R5 CCA005-04" RCA055-04" (51)100R1 AA001-04204-104204-20011/16To (36)100R1 ATA101-04" AA002-04"204-20011/16To (36)100R2 ATA102-04" (115)100R3B003-04" CCA005-05" RCA055-05" (55)(57)3-Wire BraidA003-04204-104504-50011/16To (21)XF2 SNK-04204-104504-500NO AA001-05205-104204-20011/16To ATA101-05" AA002-05"205-20011/16To ATA102-05" CCA005-06" (1)100R5 RCA055-06" (1)100R1 AA001-06206-106206-2003/4To (41)100R1 ATA101-06" (23)100R2 AA002-06"206-2003/4To (41)100R2 ATA102-06" (20)3/8"100R3B003-06" (13/32)100R5 CCA005-08" (13/32)100R5 RCA055-08" Wire**.

3 875 PowerjackA320-06206-LN-106206-2003/4To Wire**.765(56)(57)(60100R121212-06206-10 6208-20013/16To Wire**. (16)3-Wire BraidA003-06"506-5005/8To Wire**.890208-20013/16To Wire**.900XF2 SNK-06206-106506-500NO "206-2003 "HOSE PART SPECIFICATIONS for Steel Ferrules3/16"1/4"NRP-JONESDIE DIAMETERSOLID MALE STEM PART PART SIZEHOSE SPECPage 2 Length Diameter100R1 AA001-08208-108208-20013/16To ATA101-08" AA002-08"208-20013/16To ATA102-08" (18)(82)100R3B003-08"208-20013/16 Concentric .980210-200--(28)100R5 (See pg 15)100R5 RCA055-10" (16)3 Wire BraidA003-08"408-4001-1/8To AA001-10210-112210-2007/8To ATA101-10" AA002-10"210-2007/8To ATA102-10" (94)100R5 CCA005-12" RCA055-12" "410-4001-1/16To Wire** AA001-12212-112212-2001-1/16To ATA101-12" (5)100R2 AA002-12"212-2001-1/16To ATA102-12" (7)100R3B003-12" (15)3/4" (7/8)100R5 (7/8)100R5 RC1055-16" Wire** (16)3 Wire BraidA003-12"412-4001-5/8To Wire** 200231214-12 SPTo Wire**(24)100R131213-12612-112612-6007/8 To Wire** (25)DIE PART SIZEHOSE SPECHOSE PART MALE STEM PART DIAMETERNRP-JONESC rimp SPECIFICATIONS for Steel Ferrules1/2"5/8"100R4 Page 3 Length Diameter100R1 AA001-16216-116216-2001-1/8To ATA101-16" AA002-16"216-2001-1/8To ATA102-16" " " (14) (1-1/8")100R5 (78)(1-1/8")100R5 RC1055-20" (78)100R121212-16416-116416-4001-5/8To Wire** (16) Wire Braid1003-16"416-4001-5/8To (24))

4 DIN 200231214-16SP416-616416-4001-5/8To (25)100R1 A1001-20220-120220-2001-11/16To (65)"420-4001-11/16To AT1101-20" A1002-20"220-2001-11/16To "420-4001-11/16To AT1102-20" "100R32003-20" (13) (1-3/8") (75)(78)100R121212-20220-120420-4001-11/ 16To Wire** (16)3 Wire Braid1003-20"420-4001-11/16To Wire** 200231215-20 SHTo Wire(24)100R131213-20620-120620-6002-3/1 6To SIZENRP-JONESC rimp SPECIFICATIONS for Steel FerrulesSOLID MALE STEM PART SPECHOSE PART DIAMETERDIE PART 4 Length Diameter100R1 A1001-24224-124424-4001-7/8To AT1101-24" A1002-24"424-4001-7/8To 1102-24" Wire** (16)3 Wire Braid1003-24"424-4001-7/8To Wire** 200231215-24 SHTo Wire(24)100R131213-24624-124624-6002-3/4 To (25)100R1 A1001-32232-132432-4002-3/8To AT1101-32" A1002-32"432-4002-3/8To 1102-32" "2014-32232-132432-400--(1-13/16") (77)100R121212-32"432-4002-3/8To Wire** (4) (16)3 Wire Braid1003-32"432-4002-3/8To Wire** 200231215-32 SHTo Wire(24)100R131213-32632-132632-6002-7/8 To (25)2-1/2" *74mm(88)3" *88mm(88)3-1/2" *103mm(88)*Recommended Minimum Die Finger SizeNRP-JONESCRIMP DIAMETERDIE MALE STEM PART PART SPECIFICATIONS for Steel Ferrules100R41-1/2"100R4 HOSE SIZEHOSE SPECHOSE PART 5 Length Diameter100R1 AA001-03103-102603-1001/2To (10)100R1 AA001-03203-102603-20011/16To ATA101-03" AA002-03"603-20011/16To ATA102-03" B003-03"603-300--100R5 CCA005-04" RCA055-04" AA001-04204-104604-20011/16To ATA101-04" AA002-04"604-20011/16To ATA102-04" " CCA005-05" RCA055-05" AA001-05205-104604-2003/4To ATA101-05" AA002-05"605-20011/16To Wire100R2 ATA102-05" CCA005-06"505-A-500--100R5 RCA055-06"505-A-500--100R1 AA001-06206-106606-2003/4To (42)100R1 ATA101-06" (23)100R2 AA002-06"606-2003/4To (42)3/8"100R2 ATA102-06" (20)100R3B003-06" (13/32)100R5 CCA005-08" (73)

5 (13/32)100R5 (73)608-10013/16To (64)100R1 AA001-08208-108608-20013/16To ATA101-08" (90)100R2 AA002-08"608-20013/16To ATA102-08" (17)100R3B003-08"608-30013 CC A005-10"508-A-500-Call NRP Jones for (71)DIE PART SIZEHOSE SPECSKIVECRIMP DIAMETERHOSE PART " CRIMP Data for Aluminum FerrulesSOLID MALE STEM PART "1/4"1/2"Page 6 Length Diameter100R1 AA001-10210-112610-2007/8To ATA101-10" AA002-10"610-2007/8To ATA102-10" (94)100R5 CCA005-12" (72)100R5 RCA055-12" (72)100R1 AA001-12212-112612-2001-1/16To ATA101-12" (6)100R2 AA002-12"612-2001-1/16To "100R2 ATA102-12" (7)100R3 B003-12" " (7/8)100R5 CC1005-16" (7/8)100R5 RC1055-16" AA001-16216-116616-2001-1/8To ATA101-16" AA002-16"616-2001-1/8To "100R2 ATA102-16" B003-16" " (1-1/8100R5 CC1005-20"516-A-500--(1-1/8100R5 RC1055-20"516-A-500--100R1 A1001-20220-120220-200(66)1-1/4"100R1 AT1101-20" AT1102-20" AT1101-24224-124524-A-500--1-1/2"100R2 AT1102-24"524-A-500--100R1 AT1101-32232-132532-A-500--2"100R2 AT1102-32"532-A-500--NRP-JONESDIE SPECCRIMP DIAMETERSOLID MALE STEM PART PART Data for Aluminum FerrulesFERRULE PART SIZE5/8"Page 7 Length Diameter100R1 AA001-04704-SS-104204-SS-20011/16To ATA101-04" AA002-04"204-SS-20011/16To ATA102-04" " CCA005-05" (30)100R5 RCA055-05" (30)100R1 AA001-06706-SS-106206-SS-2003/4To (67)100R1 ATA101-06" AA002-06"206-SS-2003/4To ATA102-06" " CCA005-08" (81)100R5 RCA055-06" Wire*.))

6 883100R1 AA001-08708-SS-108208-SS-20013/16To ATA101-08" AA002-08"208-SS-20013/16To ATA102-08" "208-SS-20013 CCA005-10" (81)100 RCA055-08" "408-SS-4001-1/8To Wire* AA001-12412-SS-112212-SS-2001-1/16To ATA101-12" AA002-12"212-SS-2001-1/16To ATA102-12" "412-SS-4001-5/8To Wire* AA001-16416-SS-116216-SS-2001-1/8To ATA101-16" (61)100R2 AA002-16"216-SS-2001-1/8To ATA101-16" (61)100R121212-16"416-SS-4001-5/8To Wire* A1001-20220-SS-120420-SS-4001-11/16To A1101-20"420-SS-4001-11/16To (61)100R121212-20"420-SS-4001-11/16To (61) Note: For sizes over 1-1/4" refer to CRIMP data on page 43/8"1/2"DIE "1"1-1/4"HOSE SPECHOSE PART "SKIVECRIMP DIAMETERNRP-JONESSOLID MALE STEM PART Data for Stainless Steel Ferrules and StemsFERRULE PART SIZEPage 8 Length Diameter208-20013/16To (9)1080-08208-108508-500--Cannot beused608-20013/16To Wire508-A-500--212-2001-1/16To *620-1002-1/4To (68)A096-06206-2003/4To (3) (11)3/8" " DEPTH3/8 " (116) " (116) "* Requires special stem.

7 220-SP-120 or 220-SP-620 SKIVECRIMP DIAMETER1-1/2"2"1/4"3/8"1/2" CRIMP Data For Pressure Wash Hose204-104206-106208-108212-1121/2"3/4" 1"1-1/4"DIE MALE STEM PART PART SIZEHOSE PART Data for 1000# PSI 1-Wire Braid Yellow Mine HosePage 9 Length Diameter204-20011/16To (43) (38) (95) (38) (38)616-200516-A-500 NRP-JONESA151-163/8"1/2"5/8"3/4"1"A151-0 6A151-08 DIE DIAMETERA151-10A151-12 CRIMP Data for Steel & Aluminum Ferrules for Hydra-Lite I HoseFERRULE PART MALE STEM PART PART "HOSE SIZEA151-04 Page 10 Length Diameter204-20011/16To Data for Dual-Lite Pressure Washer/Hydraulic Hose(26)SOLID MALE STEM PART PART SIZEHOSE PART "NRP-JONES1/2" CRIMP DIAMETERA184-04A184-06A184-083/8"Page 11 Length Diameter204-20011/16To (44) (44) (83)608-20013/16To (40)5/8"A150-10210-112 (22)(95)212-2001-1/16To (52)612-2001-1/16To (52)216-2001-1/8To "A150-04204-1043/8"A150-06206-106 CRIMP DIAMETERSKIVE3/4"A150-12212-112 CRIMP Data for Steel & Aluminum Ferrules for Hydra-Lite II HoseSOLID MALE STEM PART PART SIZEHOSE PART "1"A150-16 DIE 12 Length Diameter1/4" " " (105)Length (49) (49) (49) (95) (49) (49) (49)1-1/4" (39)1-1/2" (39)2" (39) CRIMP DIAMETERC rimp Data for Steel Ferrules for HYDRA-MAX Hose(27)SOLID MALE STEM PART PART SIZEHOSE PART "1/2"5/8" CRIMP DIAMETERDIE "DIE "1/4"NRP-JONESC rimp Data for Steel Ferrules for IMPULSE PLUS Hose(12)

8 SOLID MALE STEM PART PART SIZEHOSE PART 13"A"NOMINALINSERTCOLORSIDEDEPTH1 WireA101-04204-1P-104 BlackDN7 WireA102-04204-1P-104 BlackUP7 WireA101-06206-1P-106 Black DN13 WireA102-06206-1P-106 YellowUP13 WireA101-08208-1P-108 BlackDN1-1 WireA102-08208-1P-108 BlackUP1-1 WireA101-12212-1P-112 BlackDN1-1 WireA102-12212-1P-112 BlackUP1-1 WireA101-16216-1P-116 BlackDN1-1 WireA102-16216-1P-116 SilverUP1-1 : THIS FITTING CAN NO LONGER BE USED ON TWO WIRE HOSE IF THE HOSE WAS MADE AFTERJANUARY 2009 RINGMEASURING THE CRIMP DIAMETER 1) Measure the diameter in the middle of the crimped portion of the fitting. 2) Measure halfway between the ridges across the flat portion of the CRIMP . 3) Consult CRIMP diameters on the above DIAMETER*When correct, your insert depth line & front of fitting are equalSAE SPECOne-Piece Couplings for Weatherhead and Imperial-Eastman CRIMP Machines1/4"3/8"1/2"3/4"5/8"1" 4) CRIMP only to the location line on Data for One-Piece Couplings(31)SOLID MALE STEM PART SIZEHOSE PART 14 NOMINALSAE SPEC1 (53) (53) (58) (58)Power (99)XF2 SNK-04204-1J-104NO (45)2 " (53)(13/32") (53) (53) (58) (58)Power (99)XF2 SNK-06206-1J-106NO (53) (53) (58) (58)XF2 SNK-08208-1J-108NO (35) (53) (58) (58)1 (53) (53) (53) (58) (58)1 " (53)(1-1/8") (53) (53) (58) (58)1 (62)2 (62) (53)

9 *NRP Jones has made the 1 JSS stainless steel series fittings series using the same dimensions which allows the use of the same CRIMP dimensions as the carbon steel series1-1/4"1-5/321-3/41-5/321-5/321-5/3 21-5/321-3/41-3/41-3/4 DEPTHINSERT"A"NRP-JONESC rimp Data for 1J One-Piece CouplingsCRIMP DIAMETER1/2"5/8"11/1611/16 Skive if needed11/16 SOLID MALE STEM PART SIZE15/1615/1615/16 11/16 See Diagram on the Following Page11/1611/1615/1615/1615/1615/1615/16 HOSE PART "3/4" (7/8")1-7/641-7/641-7/641-7/641-7/641-7/ 6415/1611/1615/1611/1611/1611/1611/1615/ 1611/1611/1611/16 11/161-5/321-5/32 Page 15 SAE SPEC1 (53) (53) (58) (58)Power (99)1 (45)2 " (53)(13/32") (53) (53) (58) (58)Power (99)1 (53) (53) (58) (58)1 (35) (53) (58) (58)1 (53) (53) (53) (58) (58)5/8" " (7/8") skive if " ". SIZEHOSE PART DIAMETERDEPTHNRP-JONESC rimp Data for 1J One-Piece Couplings with Newly Designed Ferrule 2016 Page 161 " (53)(1-1/8") (53) (53) (58) (58)1 (62)2 (62) (53) CRIMP 1J Stainless fitting using these same instructions See Diagram on the Following " 17 5) Note on 3/8" 100R12 & hoses 2014 & 100R4 skiving may be required.

10 Use insert 1) Measure the diameter in the middle of the crimped portion of the fitting. 2) Measure halfway between the ridges across the flat portion of the CRIMP . depth as skive length. 4) Consult CRIMP diameters on the above THE CRIMP DIAMETER 3) CRIMP full length- see (B) on the illustration. Page 18 NRP-JONESC rimp Data for 2 Pc CRIMP Fittings for 100R5 Hose(79)HOSE SIZESAE SPECHOSE PART STEM SERIESFERRULE CRIMP 3/16" (-4) " (-5) " (-6) " (-8) " (-10) " (-12) " (-16) " (-20) " (-24) " (-32) " (92)(-40)100R51055-40240-R5-NOTE: Crimping information is for all stems with the above seriesPage 19 NRP-JONESC rimp Data for 1 Pc CRIMP Fittings for 100R5 Hose (91)(106)HOSE SIZESAE SPECHOSE PART INSERT DEPTH3/16" (-4) " (-5) (114)5/16" (-6) (114)13/32" (-8) " (-10) (114)5/8" (-12) (114)7/8" (-16) " (-20) " (-24) " (-32) : Crimping information is for all stems with the above seriesMEASURING THE CRIMP DIAMETER 1) Measure the diameter in the middle of the crimped portion of the fitting.