Generating set controller RGK 60 - Lovato Electric

1 Generatingset controllerRGK 60100% electricityOperatingmode selectiontouch keysHelp displaykey for set-upor alarmLoad changeoverto andfrom mainsor generatorManualcontrol ofstand-bygenerating setLarge graphicscreen formeasurementand 5-language helpprompt displayParameterset-up and data dis-play keysOption card RGK X01 with: Clock calendar with energy back-up capacitor Opto-isolated RS485 port 1 relay output 1 static card RGK X21 with: Magnetic pick-up sensor input 4 programmable inputs 2 programmable relays card RGK X22 with: 4 programmable relay outputs. Battery voltage Phase, line and system mains voltagevalues Phase, line and system generator voltagevalues Phase current Active, reactive and apparent powervaluesViewable measurementsRGK - TOTAL CONTROLThe RGK 60 is a microprocessor modulefor the control of Generating sets.

2 It is acomplete metering system with excellentmeasurementtechnology. The main goalof this new unit has been the elimination ofthe communication barriers between manand machine. The use of a large displayscreen and supervision software dedicatedto rationallyinteract with the operator hasconsented to reach this enables the remote supervision of one ormore RGK 60 units through RS485 or RS232port with external modem, GSM-modem orRS232-ETHERNET RGK SW20 software (which includesRGK SW10 software) consents to: Set parameters Converge all data and information of theRGK 60 units, connected through theRS485 network, on to a central personalcomputer (PC) Display data by means of graphic, analogand digital instrument drawings, bar graphsand pages with all measurement detailsComfort and safety24 hours a dayOption cardsIt allows an easy and fast parameters settingvia PC.

3 RGK SW10 can also be used to: Write additional help text Set curve characteristics of oil pressure, temperature, etc. Insert personalised logo on LCD display. Describe the Generating set technical characteristics on blank pages softwareRemote control communication softwareMain set-up menuGlobal view of measurement systemRGK - TOTAL CONTROLC omfort and safety24 hours a dayM02 - GeneralM03 - BatteryM04 - Motor startingM05 - Motor controlM06 - MAINS controlM07 - GEN controlM08 - Generator protectionM09 - Test e MaintenanceM10 - Communication portM11 - MiscellaneousM12 - Programmable inputM13 - Programmable outputM14 - Expansion inputM15 - Expansion outputM16 - Alarm table Active-reactive energy meters Power factor per phase Mains and generator frequency Engine speed (rpm) Oil pressure Water temperature Fuel level Engine running hour counter Hours remaining before next maintenance Total number of starting attempts Percentage of successful starting attempts.

4 Large graphic back-lit display, 192x64 pixel Three-phase mains-generator voltage control range: 50 to 620 VAC (VT input) Three-phase current control to 6A (CT input) 12 digital inputs 7 relay outputs 1 W engine speed measuring input 3 analog inputs for pressure, temperatureand fuel level monitoring 32 different functions assignable to theprogrammable inputs 75 different functions assignable to theprogrammable outputs 45 basic alarms 8 programmable user alarms 10 programmable properties assignable toeach alarm Alarms with customisable texts Non-volatile energy meters RS232 port for set-up, remote control,normal or GSM modem connection Single device for either 12V or 24 VDC battery Fast set-up via keypad or PC User friendly via interactive interface Context sensitive on-line help prompts Choice of text language Icon detail and alarm viewing Event log for alarms.

5 Status and events Operating data recording Safety copy of parameters in flash memory Customisable page for informationconcerning the automatic call ( Autocall ) function enablesthe RGK 60 unit to automatically connectitself to the remote PC, through normal orGSM modem, at any alarm event. The GSMmodem thereby enables to transmit eventmessages by SMS (cellular telephone system)or characteristicsAlarm messages displayHelp text Configure data-logger Display event-log (alarms, events, etc.) Customise display page, with type andnumber of required instruments Access to set-up parameters, protected bypassword Read, edit and save on disk the set-upparameters Configure the program in differentlanguages Make automatic calls via : RGK 60 is provided with proprietaryLOVATO Electric and standard Mod-BusRTU communication 60 comprises features that allow thefollowing SMS commands sending: To change operating mode (RESET/OFF-MAN-AUT-TEST) To start and stop the generator To switch the load from Mains to Gen andvice versa To receive RGK 60 data (status, measure-ments, etc.)

6 To receive information about fuel level(litres or gallons).Remote control by means of cellularphoneA22 - Emergency stopStopping due to external signalfor emergency it the emergency pushbutton, onboard or there abouthas been CHARACTERISTICSORDER CODESO rderCodeRGK 60 RGK X01 RGK X21 RGK X22 RGK SW10 RGK controllerOption card (clock calendar, with back-up, isolated RS485 port, and 2 digital programmable outputs)Option card with pick-up sensor input,4 programmable inputs and 2 programmable relay outputsOption card with 4 programmable relay outputsSet-up software c/w connecting cableRemote control communication software(includes RGK SW10 software) c/w connecting cablesDescriptionQuantity perpackage n WeightkgPower supplyBattery rated voltage12 or 24 VDC indifferentlyVoltage range9 to 33 VDCM inimum voltage at current consumptionWithout backlight320mA at 12 VDC and 160mA at 24 VDCWith 65% backlight adjustment(default)410mA at 12 VDC and 205mA at 24 VDCWith 100% backlight adjustment 470mA at 12 VDC and 235mA at 24 VDCM aximum power power current150mA at 12 VDC and 75mA at 24 VDCI mmunity time for microbreakings200msDigital inputsInput typeNegativeCurrent input 10mAInput low voltage (typical )Input high voltage (typical )Input delay 50msSpeed input W Input typeAC coupling Voltage range5 to 50 VppFrequency range40 to 2000 HzSpeed input Pick-up (optional card)

7 Input - 150 VppInput impedance20 - 60k Input frequency20 - 10000 HzUL - 84 VppEngine running input (500rpm) for permanent magnet alternatorVoltage range0 to 40 VACE ngine running input (500rpm) for pre-excited alternatorVoltage range0 to 40 VDCM aximum input current12mAMaximum voltage at +D terminal12 or 24 VDC (battery voltage)Pre-excitation current170mA 12 VDC - 130mA 24 VDCR elay output - / - terminals (voltage free)Contact type1 NC for mains + 1 NO for generatorRated voltage250 VAC (440 VAC max)Rated current at 250 VAC8A AC1 (2A AC15)Relay output - - terminals (voltage free)Contact type1 changeoverRated voltage250 VAC maxRated current at 250 VAC8A AC1 (2A AC15)Relay output / / / terminals (+ battery voltage output)Contact type1 NO each and one common terminalRated voltage30 VDCR ated current at 30 VDC5A (DC1)Max current on relays common terminal12 ADCA nalog inputsPressure sensor current20mA maxTemperature sensor current7mA maxLevel sensor current10mA maxAnalog ground to + inputsMaximum rated voltage Ue 480 VAC L-L (277 VAC L-N)Voltage range50 to 620V L-L (358 VAC L-N)Frequency range45 to 65 HzMeasuring methodTrue RMSM easuring input impedance > L-L (>570k L-N)

8 Wiring mode1, 2 or 3 phases, with or without neutralCurrent inputsRated current Ie5 ACurrent to 6 AMeasuring methodTrue RMSO verload capacity permanent+20% Ie Overload peak50A for 1 secondPower consumption< accuracyVoltage full scale 1digitCurrent full scale 1digitApparent power full scale 1digitActive power full scale 1digit (cos ) 2% full scale 1digit (cos )Reactive power full scale 1digit (sine ) 1% full scale 1digit (sine )Additional errorsRelative umidity 1digit 60% to 90% 1digit -20 .. +60 CAmbient operating conditionsOperating temperature-20 .. +60 CStorage temperature-30 .. +80 CRelative humidity<90% Maximum pollution degree 3 ConnectionsTerminal typePlug-in/removableCable cross section (min - max) to mm2(24/12 AWG)Tightening Nm ( lbin)HousingVersion Flush mountMaterialThermoplasticDegree of protection IP54 on front (IP64 with seal)Certifications and complianceCertifications obtained: cULusCompliant to standards: IEC/EN 61000-6-2, CISPR 11, EN 55011, IEC/EN 61010-1 and UL 508 n 14 (mm) Generating SET CONTROLLERRGK 60 LOADTESTSTARTSTOPMAINSGENENTEREXITAUTMAN RESET/OFFRGK60 HELPG~Sales Department:Tel.

9 +39 035 4282354 Fax +39 035 4282400 Lovato Electric SOLUTIONS FOR INDUSTRYVia Don E. Mazza, 1224020 Gorle BG, ItalyTel. +39 035 4282111E-mail electricityContactorsLOVATO Electric control solutionsAutomatic battery chargersAutomatic transfer switchesPush buttons and selectorsPD32 GB 12