H IMPORTANT 3 LOWER THE CANOPY SPRING 9 …

1 Installation Instructions ForCANOPYM etal/Timberand GRP Garage DoorsUnframed Always read the care and maintenance label No. 002854 Issue No. 01 August 2007PC Henderson LimitedDurham Road, Bowburn, County Durham DH6 5 NGTel: Trade Enquiries: 0191 3777333 Tel: Consumer Advice: 0871 2268335 Fax: 0191 377 2972 Plastic coneCableLeft hand side shownCable bracketRollerspindleCableWeatherstrips10 -13mm13mm : The fascia is not used on Merlin, Durham, Doric and Victoria Steel Doors and is pre-fittedto timber doors. If you are short of any of the items mentioned, please contact your yourself with the terms for the door components before starting the installation. The door and components must beinstalled by suitably trained and qualified persons, in accordance with the instructions provided. If in doubt contact a professionalinstaller. It is IMPORTANT that the installation does not deviate from the instructions provided such that all requirements of EN 12604and EN 12453 are met and if necessary verified (from May 2004).

2 Once installed the door should be labeled in accordancewith EN 13241 (from May 2004). CANOPY DOORLIST OF FIXINGS SUPPLIED IN FITTING PACKLIST OF TOOLS REQUIREDNote: The door bracing differs with each door styleIllustration shows brace pattern for vertical and horizontal type panels. CONTENTS OF THE FITTING PACKIMPORTANTI nner handle2 offNOTE: Two inner handles are provided to makethe door easier to lift during transit. They areattached by ropes to the bottom sides of the doorchassis and should be removed once the door issecured in position. They will be used in step DOOR IS HEAVY, IT IS RECOMMENDED THAT TWO PEOPLE CARRY OUT THE that all contents are included in the packs and that the door size is correct for the opening (see label onside of door - the label refers to the internal frame opening size and not the size of door).The following parts are supplied strapped to the door and must be detached and checked before startinginstallation: -Weatherstrip pack1 off - includes 2 plastic LOWER weatherstripsFittings pack1 off - see contents listInstallation is carried out from inside the garage.

3 Ensure that you have adequate lighting and that all tools andfittings are inside the garage BEFORE you you have the outer handle with you before leaving the garage during installation. Whilst operating thedoor be aware of the area it moves through. Keep people and objects out of the way. When manuallyoperating the door, control the leading edge of the door by hand throughout the opening and closing the door is in the open position, always ensure it is fully open/as far back as possible - the roller shouldride over the jamb channel formed retention that good safety practices are employed during installation. Use good quality tools and take appropriatecare if using any electrical equipment. Always check for dangerous features in the workspace such as sharpedges, protrusions or concealed or damaged electrical wiringNote: When considering automating a CANOPY door, a converter system must be used. Contact yourinstaller/supplier for EXISTING FRAME DIMENSIONS1 FIT THE HEAD BRACKETS7 SECURE THE JAMB CHANNELS8 FIT THE STRIKE PLATES9 FIT BOTTOM WEATHERSTRIP13 REMOVE THE CROOK PINS10 REMOVE LOOSE ITEMS FROM THE DOOR2 LOWER THE CANOPY SPRING3 PLACE THE DOOR IN POSITION4 FIT THE CABLES6 FIT THE SPRING SUPPORT BRACKET & LATCH KEEPS5 HENDERSONB efore installation ensure a suitable good quality frame is fitted, ideally hardwood or softwood timber 76mm x of different sizes may be used:-Head70mm minimumSide60mm minimum(70mm if fitting an electric operator)The frame may be between or behind the reveals,must be secure, square and upright.

4 It is importantthat the back surfaces of the frame are : All doors include thenecessary support bracketCanopy SPRING assemblyCone/cable set(each side) CANOPY arm (each side)Lock bodyJamb channelRoller spindle(each side)Fittings packRoller spindlerestraints (each side)Rope pull position(position of hole varies with door bracing) LOWER weatherstrip(each side)Inner handleDoor braceLock arms(each side)Slam latch(each side)Lock armconnectors(each side)Keys (attachedto lock body)Lock barrel(pre-fitted)Fascia - 1 off(if supplied)*Cable 2 offSpring supportbracket - 1 offOuter handle - 1 off(includes screw and washer)Slam latch keep - 2 offITEM A -Qty - 1438mm x self-tapping screws Pilot IN STEPS- 5,8 and 9 ITEM B- Qty - 438mm x 8mm coach screws Pilot diamUSE IN STEP- 7 ITEM C- Qty - 232mm x 8g Posidrive screws Pilot IN STEP- 8 ITEM T- Qty - 6 TackUSE IN STEP- 13 Medium size screwdriver10mm socket13mm and pilot drillsWedgesPackers - Min 10mm Max.

5 13mm6mm diam. toggle bars x 25/32 Allen keySHOWN ACTUAL SIZEC rook pinTransit clipLugSlam latchkeepSpring supportbracketPlastic coneArmsHead bracket Closed slot Open slotConeCableSpringSpringplugToggle barRevealFrameDoorBetweenrevealsBehindre veals60mm min.*70mm plate2 offSecure jambchannel toframeFrameTransitbracketStrike plateFramelegDoor Note: Do not remove the crook pins until step 10. Caution - The SPRING is pre-tensioned and the crook pinsresist a high SPRING tension. You should carefully remove all loose items attached to the the protective strip from the bottom of the door (where fitted).Handle the door carefully to avoid damage. Support the CANOPY SPRING to prevent uncontrolledmovementCut the ties attaching the SPRING assembly to the top ofthe doors may be fitted with transit clips in place of thecable clip. Twist transit clips firmly to remove, or unscrewfixings where applicable. Rotate the CANOPY SPRING assembly as shown andcarefully LOWER the SPRING down to rest against the backof the this stage ensure that all equipment and fittings areinside the the door within the frame, ensuring that the top weatherstripsare flush against the frame prop the door in position.

6 Place 2 packers ( 13mm) on the top of the door, lift and wedge the door underboth sides until the frame is in contact with the top packers. Ensurethat the following clearances are established between the door 10-13mm Each Side (Premier Door)= 8 -11mmBottom= 10-15mm Engage the latch keeps into the slam latches. Move vertically as far aspossible in both directions and mark both positions. Move horizontally asfar as possible in both directions and mark positions. Set bracket in centreof marks and drill pilot in centre of slots and secure with item the SPRING support bracket in the centre of the frame head, withthe lugs up against the underside of the frame as shown. Drill pilot holesthrough the two highest holes and secure in position using two 38mm screws item LOWER holes are provided for applications using the narrow this instance, carefully trim the top of the SPRING support bracket to any remaining packing and cable ties fromthe one end of the cable to the cone ensuring thatthe cable is fully engaged in the slot along the end ofthe cone.

7 The end of the cable must be fully insertedinto the cable support as shown. Fit the other end ofthe cable into the bracket on the roller spindle asshown. Repeat for the other the SPRING assembly and hook it over the springsupport bracket. It Is Essential that the cable emergesfrom the rear of the cone and is positioned in theouter groove of the sides must be the the head brackets flat against the framehead, (ensuring that the head brackets rest againstthe inside edges of the plastic cones).Ensure that the arms hang parallel to the diameter pilot holes through the centre ofthe closed slots and fit two 38mm x 8mm coachscrews item B- one each side - Right Hand side firstto hold the head brackets in position. Repeat for theopen slots and fully tighten all screws to secure thebrackets. It is IMPORTANT to ensure that the jamb channels are positioned correctly andsecurely. The jamb channels are correctly positioned on the transit a pilot hole through each end of the jamb channel and secureto the frame using screw A.

8 Repeat for the other the centre of the jamb channel to the frame using one 8g x 32 mmposidrive Item C(pilot drill 1. 5mm). This will cut into the jamb channel holeand drive into the timber frame. Repeat to fix the opposite side the transit brackets from the jamb channel and door chassis byremoving the M6 securing bolts. The bolts and four brackets can besuitably disposed. Align the edge of the strike plate with the insideedge of the door chassis as shown. Secureusing 2 off screw A. CAUTION!!With pliers or a suitable lever carefully removethe right hand crook pin then the left hand pinby easing the SPRING pressure using a toggle barin the SPRING plug as shown. Ensure that bothcables emerge from the rear of the cones andare correctly located in the outer grooves. Ensurethat the cable brackets are positioned correctlyand that the cable tension is supported at thecable position of the bottom of the rollerspindle bracket. With the door open buttthe bottom angular weatherstrip againstthe top of the strike plate.

9 It should runupto the bottom of the roller spindlebracket. Trim where necessary. Align andnail as THE DOOR11 FIT THE LOCK12 Outer handleHandle bushInner handleFasciaLightly greaseRemove the items being used to temporarily secure the door in position. Temporarily place the external handle intothe lock and grip the panel or brace of the door. Turn the handle to operate the lock and delatch the door. Pull thedoor open, the CANOPY SPRING tension will assist the lifting action and the door should be controlled the rollers are running smoothly in the jamb channels and the cable winds onto the cones. Remove thehandle from the intside of the lock and retain for the next door is fitted with an anti drop device. This device should not effect the normal door operation. The devicewill not engage while there is tension in the cable. During opening and closing of the door the cable bracketshould pass freely over the de-tents in the jamb channel. If the cable bracket is not running freely see the detailedinstructions on the anti drop the fascia by inserting the fixing lugs into the holes untilthey snap-in.

10 Remove the screw and washer from theouter handle and pass the handle through the lock asshown. Fit one of the inner handles and secure using thescrew and washer just removed. Do not overtighten Check the operation of the handle and lock second inner handle, with warning label, should nowbe attached with the rope below the lock body, on thedoor bracing. Thread the rope through the hole provided(in either the LOWER door brace or bottom lock platebracket) and knot securely to make a rope pull .Lightly grease the lock body : The fascia is not supplied for theMerlin, Doric, Regent and Victoria steel doorsand is supplied pre-fitted to timber doors. The rope pull is supplied pre-fitted to GRP weatherstripTackBottomof rollerspindleStrikeplateFrameSlide the cable bracket towards the roller and disengage the torsionspring leg from the cast roller bracket SPRING disengaged from roller bracketThe door must be dismantled with care. Always ensure that the structure is well supported during dismantling and thatparts are not allowed to fall or pivot in an uncontrolled from inside the garage and ensure that all necessary lighting, tools and personnel are available.