Heated Hoses and Applicator Kits - Graco Inc.

1 Instructions-PartsHeated Hoses and Applicator KitsFor use with Graco HFR Metering approved for use in European explosive atmospheres. For professional use page 2 for Maximum Fluid Working Pressures and psi ( MPa, 9 bar) Maximum Air Working Pressure180 F (82 C) Maximum Hose Operating TemperatureImportant Safety InstructionsRead all warnings and instructions in this manual. Save these Manuals 23A0237 PContentsRelated Manuals .. 2 Heated Hose Bundle Part Numbers .. 3 Fluid Temperature Sensor (FTS) .. 4 Heated Whip Hose .. 4 Individual Hoses .. 5 Applicator kits .. 9MD2 Valve Applicator kits .. 10 Warnings.

2 11 Important Isocyanate (ISO) Information .. 14 Material Self-ignition .. 15 Keep Components A and B Separate .. 15 Moisture Sensitivity of Isocyanates .. 15 Foam Resins with 245 fa Blowing Agents .. 16 Changing Materials .. 16 Installation .. 17 Description .. 17 Connect Whip Hose to Gun or Gun Manifold .. 17 Connect Heated Hoses .. 18 Connect FTS and Heated Whip Hose .. 21 Connect Solenoid Kit .. 22 Check Hoses for Leaks .. 23 Protective Covering .. 23 Operation .. 24 Maintenance .. 25 Instructions for Replacing Individual A or B Hose 25 Clean Orifice .. 25 Bundle Individual Whip Hoses .. 27 Bundle Individual Heated Hoses .

3 29 Parts .. 31 Whip Hoses .. 31 Heated Hose Bundles .. 33 Using Fluid Temperature Sensors For Single Heat Zones .. 36 Using Fluid Temperature Sensors for Dual Heat Zones .. 36MD2 Applicator kits .. 38 Accessories .. 39 Scuff Guard .. 39 Solenoid kits .. 39 Technical Data .. 41 Graco Standard Warranty .. 42 Graco Information .. 42 Related ManualsComponent Manuals in English:ManualDescription313997 HFR Operation313998 HFR, Repair-Parts313872EP Gun, Instructions-Parts312185MD2 Valve, Instructions-Parts312666 Fusion CS Plural Component, Impingement Mix Spray Gun with ClearShot Liquid Technology, Instructions-Parts310649 Fusion Automatic Plural Component, Impingement Mix Spray Gun, Instructions-Parts309550 Fusion Air Purge Plural Component, Impingement Mix Spray Gun, Instructions-Parts309856 Fusion Mechanical Purge Plural Component, Impingement Mix Spray Gun, Instructions-Parts3A0861 Ratio Check Assembly.

4 Instructions-PartsHeated Hose Bundle Part Numbers3A0237P3 Heated Hose Bundle Part NumbersEach hose contains an A component hose, a B component hose, and an air hose (1/4 npt x 1/4 npsm, m x f). If ordered as replacement hose for a HFR hose bundles, reference manual 3A0237 not 309572. All Heated hose bundles are CE (mm)Lengthft (m)Single Hose Part FittingsMaximum Fluid Pressurepsi (MPa, bar)A (Red)B (Blue)A (Red)B (Blue)Stainless Steel Dual Heat Zone Hose Bundle with Air Hose24D1082:11/4 (6) A x 3/8 (10) B5 ( )24E92524E9345/56/63500 (24, 241)24D1092:11/4 (6) A x 3/8 (10) B10 (3)24E92724E9365/56/63500 (24, 241)24D1102:11/4 (6) A x 3/8 (10) B25 ( )24E92924E9385/56/63500 (24, 241)24D1112:11/4 (6) A x 3/8 (10) B50 ( )24E93124E9405/56/63500 (24, 241)24D1121:13/8 (10) A x 3/8 (10) B 5 ( )24E93324E9345/56/63500 (24, 241)24D1131:13/8 (10) A x 3/8 (10) B 10 (3)24E93524E9365/56/63500 (24, 241)24D1141.

5 13/8 (10) A x 3/8 (10) B 25 ( )24E93724E9385/56/63500 (24, 241)24D1151:13/8 (10) A x 3/8 (10) B 50 ( )24E93924E9405/56/63500 (24, 241)Carbon Steel Dual Heat Zone Hose Bundle with Air Hose24D1162:11/4 (6) A x 3/8 (10)B5 ( )24E90124E9105/56/63500 (24, 241)24D1172:11/4 (6) A x 3/8 (10)B10 (3)24E90324E9125/56/63500 (24, 241)24D1182:11/4 (6) A x 3/8 (10)B25 ( )24E90524E9145/56/63500 (24, 241)24D1192:11/4 (6) A x 3/8 (10)B50 ( )24E90724E9165/56/63500 (24, 241)24D1201:13/8 (10) A x 3/8 (10) B 5 ( )24E91124E9105/56/63500 (24, 241)24D1211:13/8 (10) A x 3/8 (10) B 10 (3)24E91324E9125/56/63500 (24, 241)24D1221:13/8 (10) A x 3/8 (10) B 25 ( )24E91524E9145/56/63500 (24, 241)24D1231:13/8 (10) A x 3/8 (10) B 50 ( )24E91724E9165/56/63500 (24, 241)Carbon Steel Single Heat Zone Hose Bundle with Air Hose24D1242:11/4 (6) A x 3/8 (10) B25 ( )2615202615235/56/62000 (14, 138)24D1252:11/4 (6) A x 3/8 (10) B50 ( )2615142615175/56/62000 (14, 138)24D1261:13/8 (10) A x 3/8 (10) B 25 ( )2615222615235/56/62000 (14, 138)24D1271:13/8 (10) A x 3/8 (10) B 50 ( )2615162615175/56/62000 (14, 138)Carbon Steel Single Heat Zone Hose Bundle with Air Hose24D1292:11/4 (6) A x 3/8 B50 ( )2615242615275/56/63500 (24, 241)24D1311.

6 13/8 (10) A x 3/8 (10) B 50 ( )2615262615275/56/63500 (24, 241)24E9631:11/4 (6) A x 1/4 (6) B25 ( )246065 246066 5/56/62000 (14, 138)24E9641:11/4 (6) A x 1/4 (6) B50 ( )246059 246060 5/56/62000 (14, 138)24E9651:11/2 (13) A x 1/2 (13) B 50 ( )246063 246064 5/56/62000 (14, 138)24E9661:11/4 (6) A x 1/4 (6) B50 ( )246067 246068 5/56/63500 (24, 241)24E9671:11/2 (13) A x 1/2 (13) B 50 ( )246071 246072 5/56/63500 (24, 241)24E9681:11/4 (6) A x 1/4 (6) B10 (3)24D19024D1915/56/62000 (14, 138)24E9691:13/8 (10) A x 3/8 (10) B 10 (3)24D76024D7615/56/62000 (14, 138) Heated Hose Bundle Part Numbers 43A0237 PFluid Temperature Sensor (FTS) Heated Whip Hose All Heated whip Hoses are CE Fluid Pressurepsi (MPa, bar)258756 JIC to JICF luid Temperature Sensors for dual heat zones with stainless steel fittings5000 ( , 345)258758 JIC to JICF luid Temperature Sensors for single heat zone with stainless steel fittings 5000 ( , 345)Part (mm)Lengthft (m)Single Hose Part No.

7 JIC FittingsMaximum Fluid Pressurepsi (MPa, bar)A (Red)B (Blue)A (Red)B (Blue)Carbon Steel Single Heat Zone24H0761/4 (6)10 (3)24D19024D1915/56/63500 ( , 241)24H0773/8 (10)10 (3)24D76024D7605/56/63500 ( , 241)Carbon Steel Dual Heat Zone24H0781/4 (6)10 (3)24H06424H0655/56/63500 ( , 241)24H0793/8 (10)10 (3)24H06624H0675/56/63500 ( , 241)Stainless Steel Single Heat Zone24H0801/4 (6)10 (3)24H06824H0695/56/63500 ( , 241)24H0813/8 (10)10 (3)24H07024H0715/56/63500 ( , 241)Stainless Steel Dual Heat Zone24H0821/4 (6)10 (3)24H07224H0735/56/63500 ( , 241)24H0833/8 (10)10 (3)24H07424H0755/56/63500 ( , 241)Individual Hoses3A0237P5 Individual HosesA Side Heated Hoses (Red) If ordered as replacement hose for a HFR hose bundles, reference manual 3A0237 not 309572.

8 All Heated Hoses are CE (mm)Lengthft (m)JIC FittingsMaximum Fluid Pressurepsi (MPa, bar)Carbon Steel Heated Dual Heat Zone24E9011/4 (6)5 ( )5/53500 (24, 241)24E9031/4 (6)10 (3)5/53500 (24, 241)24E9051/4 (6)25 ( )5/53500 (24, 241)24E9071/4 (6)50 ( ) 5/53500 (24, 241)24E9093/8 (10)5 ( )5/53500 (24, 241)24E9113/8 (10)10 (3)5/53500 (24, 241)24E9133/8 (10)25 ( )5/53500 (24, 241)24E9153/8 (10)50 ( ) 5/53500 (24, 241)24E9171/2 (13)5 ( )5/53500 (24, 241)24E9191/2 (13)10 (3)5/53500 (24, 241)24E9211/2 (13)25 ( )5/53500 (24, 241)24E9231/2 (13)50 ( ) 5/53500 (24, 241)Carbon Steel Heated Single Heat Zone246065 1/4 (6)25 ( )5/52000 (14, 138)246059 1/4 (6)50 ( ) 5/52000 (14, 138)246067 1/4 (6)50 ( ) 5/53500 (24, 241)246094 3/8 (10)25 ( )5/52000 (14, 138)246061 3/8 (10)50 ( ) 5/52000 (14, 138)246069 3/8 (10)50 ( ) 5/53500 (24, 241)246063 1/2 (13)50 ( ) 8/82000 (14, 138)246071 1/2 (13)50 ( ) 8/83500 (24, 241)24D1901/4 (6)10 (3)5/52000 (14, 138)24D7603/8 (10)10 (3)5/52000 (14, 138)Stainless Steel Heated Dual Heat Zone24E9251/4 (6)5 ( )5/53500 (24, 241)24E9271/4 (6)10 (3)5/53500 (24, 241)24E9291/4 (6)25 ( )5/53500 (24, 241)24E9311/4 (6)50 ( ) 5/53500 (24, 241)24E9333/8 (10)5 ( )5/53500 (24, 241)24E9353/8 (10)10 (3)5/53500 (24, 241)

9 24E9373/8 (10)25 ( )5/53500 (24, 241)24E9393/8 (10)50 ( ) 5/53500 (24, 241)24E9411/2 (13)5 ( )5/53500 (24, 241)24E9431/2 (13)10 (3)5/53500 (24, 241)24E9451/2 (13)25 ( )5/53500 (24, 241)24E9471/2 (13)50 ( ) 5/53500 (24, 241)Part (mm)Lengthft (m)JIC FittingsMaximum Fluid Pressurepsi (MPa, bar)Individual Hoses 63A0237PA Side Unheated Hoses (Red)Individual A Side Heated Whip HosePart (mm)Lengthft (m)JIC FittingsMaximum Fluid Pressurepsi (MPa, bar)Carbon Steel Unheated2621731/4 (6)5 ( )5/53500 (24, 241)2621751/4 (6)10 (3)5/53500 (24, 241)2621771/4 (6)25 ( )5/53500 (24, 241)2621791/4 (6)50 ( ) 5/53500 (24, 241)2621813/8 (10)5 ( )5/53500 (24, 241)2621833/8 (10)10 (3)5/53500 (24, 241)2621853/8 (10)25 ( )5/53500 (24, 241)2621873/8 (10)50 ( ) 5/53500 (24, 241)2621891/2 (13)5 ( )8/83500 (24, 241)2621911/2 (13)10 (3)8/83500 (24, 241)2621931/2 (13)25 ( )8/83500 (24, 241)2621951/2 (13)50 ( ) 8/83500 (24, 241)Stainless Steel Unheated2622361/4 (6)5 ( )5/53500 (24, 241)2622381/4 (6)10 (3)5/53500 (24, 241)2622401/4 (6)25 ( )5/53500 (24, 241)2622421/4 (6)50 ( ) 5/53500 (24, 241)2622443/8 (10)5 ( )5/53500 (24, 241)2622463/8 (10)10 (3)5/53500 (24, 241)2622483/8 (10)25 ( )5/53500 (24, 241)2622503/8 (10)50 ( ) 5/53500 (24, 241)2622521/2 (13)5 ( )8/83500 (24, 241)

10 2622541/2 (13)10 (3)8/83500 (24, 241)2622561/2 (13)25 ( )8/83500 (24, 241)2622581/2 (13)50 ( ) 8/83500 (24, 241)Part (mm)Lengthft (m)JIC FittingsMaximum Fluid Pressurepsi (MPa, bar)Part (mm)Lengthft (m)Heat ZoneMaximum Fluid Pressurepsi (MPa, bar) Material24E949 1/4 (6)10 (3)Single 3500 (24, 241)CST24E951 3/8 (10) 10 (3)Single 3500 (24, 241)CST24H085 1/4 (6)10 (3)Dual3500 (24, 241)CST24H087 3/8 (10) 10 (3)Dual3500 (24, 241)CST24H089 1/4 (6)10 (3)Single 3500 (24, 241)SST24H091 3/8 (10) 10 (3)Single 3500 (24, 241)SST24H093 1/4 (6)10 (3)Dual3500 (24, 241)SST24H095 3/8 (10) 10 (3)Dual3500 (24, 241)SST24H224 1/4 (6)5 ( )Single 3500 (24, 241)CST24H226 3/8 (10) 5 ( )Single 3500 (24, 241)CST24H228 1/4 (6)5 ( )Dual3500 (24, 241)CST24H230 3/8 (10) 5 ( )Dual3500 (24, 241)CST24H232 1/4 (6)5 ( )Single 3500 (24, 241)SST24H234 3/8 (10) 5 ( )Single 3500 (24, 241)SST24H236 1/4 (6)5 ( )Dual3500 (24, 241)SST24H2