Transcription of HEAVY-DUTY REPLACEMENT PRODUCTS
1 AFTERMARKET - COMMERCIAL TRUCK2008 HEAVY-DUTY REPLACEMENT PRODUCTS :Air Springs, Tensioners, Belts and Hose08 GRPR020_Heavy Duty Brochure FA pdf 6/24/08 12:49 PM Page 108 GRPR020_Heavy Duty Brochure FA pdf 6/24/08 12:49 PM Page 2 HEAVY-DUTY REPLACEMENT PRODUCTS : AIR SPRINGS, TENSIONERS, BELTS AND HOSE1 AIR SPRINGSS uper-Cushion ..2 Air Suspension Feature and Benefits ..3 Components of Super-Cushion Air Springs ..3 Product Identification System ..4 How to Identify an Air Spring ..4 CLAMPS AND CONNECTORSHose Clamps and Connectors ..46 MERCHANDISE TOOLSM erchandise BRAKE HOSEAir Brake Hose ..33 TUBINGW indshield Wiper/Radiator Overflow Tubing ..38 GARAGE EXHAUST AND AIR HOSEF lexsteel Service Station Air Hose.
2 39 Service Station Air Hose ..40 Pliovic PVC Air Hose ..40 Signal Call Bell Hose ..41 Sureline Washdown Hose ..41 Garage Exhaust Hose and Air Duct ..45 SILICONE HOSES ilicone Charge Air Cooler Hose ..34 Silicone Charge Air Straight Sleeve , STEERING,TRANSMISSION HOSET ransmission Oil Cooler Hose ..36 Power Steering Return-Side Hose ..36 Power Brake Vacuum Hose(Heavy Wall Construction) ..37 Power Brake Vacuum Hose (Light Wall Construction) ..37 BELTS AND TENSIONERSG atorback Poly-V Belts ..6 Gatorback V-Belts ..7Hi-Miler Truck Belts ..8 MatchMaker V-Belts ..9 Insta-Power Green Seal Belts ..10 Lawn and Garden Drive Belts ..11 FHP V-Belts ..11 Gatorback Belt AND HEATER HOSEM olded Radiator Hose ..18 Molded By-Pass and Heater Hose.
3 18 Inventory-Reducing Universal Heater Hose ..18 Super Hi-Miler Kits ..19 Flexible Radiator Hose ..20 Radiator Hose Straight Radiator Straight Radiator Hose ..22 Standard Straight Radiator Radiator Hose ..24Hi-Miler Blue Heater Hose ..25Hy-T Red Heater Hose ..26Hy-T Black Heater Hose ..27EZ Coil ..28 FUEL HOSEFuel/PCV/Emission Control Hose SAE Injection Hose SAE Fill Hose SAE Fill Hose/Marine Exhaust Hose ..32 HYDRAULIC HOSEH ydraulic Hose Assembly Systems ..14 Hydraulic Hose Fittings ..1608 GRPR020_Heavy Duty Brochure FA pdf 6/24/08 12:49 PM Page 12 HEAVY-DUTY REPLACEMENT PRODUCTS AIR SPRINGSS uper-Cushion AIR SPRINGS FOR TRUCKS, TRAILERS AND BUSESGive your trucks, trailers and buses a new high in productivity and longer life with Super-Cushion air offer a quiet, cushioned ride and greater comfort, which allows the driver to stay more alert and lessfatigued.
4 Truck, trailer and bus bodies last longer because there is less vibration than experienced with steelsprings. Plus, cargo has better protection from shock and vibration. When used with leveling valves, Super-Cushion air springs maintain consistent trim regardless of the means clearance heights remain constant, and trailer floors are flush with loading dock floors. Wheneveryou want to add an axle, Super-Cushion air springs fit right Goodyear Engineered PRODUCTS Super-Cushion air springs for driver comfort, load cushioning, and longer life for your trucks, trailers, buses, and cab and seat Duty Brochure FA pdf 6/24/08 12:49 PM Page 2 Air Suspension Features and BenefitsReasons for increased air suspension usage: Suspension manufacturers have built in a greater degree of durability and longer warranty periods Increased need for greater axle excursionA greater level of isolation: Reduces cab and body damage Reduces downtime, driver fatigue, and extends trailer lifeFor the owner-operator, air suspension.
5 Improves isolation in both loaded and unloaded conditions Broadens types of load available for transport Provides greater driver comfort Increases resale valueComponents of Goodyear Engineered PRODUCTS Super-Cushion Air SpringsDouble Convolution Air Spring (2B Design)Combination Stud/Air FittingFlexible Member Rolling LobeLower RetainerStudPistonFlexible Member(Bellows)Internal Rubber Bumper (Optional)Air FittingGirdle RingBlind TapRolling Lobe Air Spring (1R Design) HEAVY-DUTY REPLACEMENT PRODUCTS AIR SPRINGS308 GRPR020_Heavy Duty Brochure FA pdf 6/24/08 12:49 PM Page 34 HEAVY-DUTY REPLACEMENT PRODUCTS AIR SPRINGSP roduct Identification SystemElements of the part identification system are shown in the following example for ordering an assembly with the part number to Identify an Air SpringStep 1 The original equipment or aftermarket number is affixed to thetop plate of the air spring assembly.
6 Then just double-check theproduct photo in the main body of the Goodyear EngineeredProducts catalog. If this number is unknown due to wear on thesticker or other reasons, refer to steps 2 through your search with the flexible members number, which is molded into the rubber part of the air spring. Now you can narrow down the choices in the Flexible Members Index section of catalog # the width of the top plate, making a note of the bolt pattern or 300 Number of convolutions in assembly:1 Single convolute2 Double convolute3 Triple convoluteRefers to the type of air spring:B BellowsR Rolling lobe (bead type conventional)S Sleeve (beadless rolling lobe type)The three digits that represent a uniqueidentifier for this particular air springThe nominal outside working diameter of the air spring assembly, in inches12308 GRPR020_Heavy Duty Brochure FA pdf 6/24/08 12.
7 49 PM Page 4 HEAVY-DUTY REPLACEMENT PRODUCTS AIR SPRINGS5 Step 4 Measure the width of the piston or bottom bead plate, making anote of the bolt pattern or taps. Be sure to note how the boltpattern is oriented compared to the bolt on the top plate (inclineor rotated). This is how the catalog illustrations are 5 Compress the bag as far as possible with no air pressure andmeasure from the bead plate to the bottom of the piston. This is known as the compressed or minimum height. This will helpdetermine if there is an internal 6 Measure the distance from center to center of each bolt on thetop and bottom of the air now have the information you need. Compare your data with the narrowed down list ofair springs you found via the flexible member or bellows number.
8 Then proceed to thephoto section of catalog # you have an number or a Firestone number, look in the cross-reference section inthe back of catalog # Duty Brochure FA pdf 6/24/08 12:49 PM Page 56 HEAVY-DUTY REPLACEMENT PRODUCTS BELTS AND TENSIONERSD esigned for Quiet Performance, Constructed for High EfficiencyQUIET CHANNEL TECHNOLOGYTMG oodyear Engineered PRODUCTS unique staggered-cog profile and advanced rubber compounds virtually eliminate the chirps, squeaks and squeals associated with typical pulley WEAR RESISTANCEHigh-strength tension members are specially treated to maintain tension, resulting in controlled BELT LIFEThe same advanced technology that allows the Gatorback to run so quietly also makes it more flexible and allows it to run cooler - resulting in a belt that lasts considerably longer than comparable Poly-V Belts1st digitrepresents aK sectionPoly-V belt2nd & 3rddigits givethe numberof ribs4th, 5th, &6th digits arethe length ininches7th digit istenths of an inch4060495 Part number 4060495 would be a K section Poly-V , six ribs wide, with a length of 49 and 5/10 PART NUMBER GIVES YOU THE BELT SIZE08 GRPR020_Heavy Duty Brochure FA pdf 6/24/08 12.
9 49 PM Page 6 HEAVY-DUTY REPLACEMENT PRODUCTS BELTS AND TENSIONERS7 FUNCTIONAL PART NUMBER GIVES YOU THE BELT SIZEHIGH-STRENGTH TENSION MEMBERSHigh-strength tension members resist shockload failure. Their low elongation properties assure uniform performances over the life of the , SYNTHETIC COGSF iber-reinforced, rubber helical cogs offer greater flexibility that reduces cracking and fatigue in the cushion V DESIGNR ubber edges maintain positive, no-slip contact with pulley grooves for reliable energy V-Belts17531 Part number 17531 is a V-belt with a top width of17/32 inch and a length of 53 1/8 and 2nd digitsdesignate top widthin 1/32 of an inch3rd and 4th digitsdesignate outsidelength in inchesLast digit iseighths of aninchNASCAR and NASCAR Performance are registered trademarks of the National Association for Stock Car Auto Racing, Duty Brochure FA pdf 6/24/08 12.
10 49 PM Page 78 HEAVY-DUTY REPLACEMENT PRODUCTS BELTS AND TENSIONERSHi-Miler Truck Belts FEATURING:Heat-Resistant Square Woven Fabric- Reduces surface fatigue and resists cracking and Cable Cords- Tension members provide great strength and low elongation. Balanced design distributes the load Insulation- Fiber-reinforced, high-quality synthetic rubber insulation around cords provides greaterstrength and support to each tensile cord Cushion Section- Heat-resistant, high-grade synthetic rubber compression section is fiber-loaded toprovide balanced support for the load-carrying tensile Plies of Fabric- High-quality plies of fabric provide increased transverse rigidity to resist dishing or saggingunder higher tensions and provide better Cog Construction- Precision-molded cogs deliver improved flexibility over small.
