HIGH PRESSURE CONTROL VALVE - Kimray

1 Pneumatic Level Switch Model 2200 PLS Installation and Maintenance1IM0002 Kimray 52 NW 42nd Street Oklahoma City, Ok 73118 USA - Ph: (405) 525-6601, Fax: (405) 525-7520 - Pneumatic Level Switch June 2020 INTRODUCTIONCAUTIONP rior to installing, the instructions provided herein should be completely reviewed and understood before operating or repairing this equipment . All CAUTION and WARNING notes must be strictly observed to prevent personal injury or equipment installation manual includes instruc-tions and maintenance information for the 2 Kimray pneumatic level not install, operate, or maintain a pneu-matic level switch without being fully trained and qualified with Kimray installation and maintenance manual. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings.

2 If you have any questions about these instructions, contact your Kimray applications support group before float actuated snap-acting switch con-trols pneumatic signal to open and close the dump VALVE . The level switch consist of a float on one end and a magnet at the other end. The float is used to determine the pres-ence or absence of liquid in a vessel at the switch connection. As the liquid level in the vessel rises, the float rises, and the magnet PAGEI ntroduction 1 Scope 1 Description 1 Specification 1 PLS Installation 2 Table 1 - General SpecificationsDescription:Intermittent, snap-actingWorking PRESSURE :2,000 psigProcess Temperature:-20 F to +350 FSpecific MinimumMaterial:316 SS Body Flow Rate:420 SCFH @ 30 psiConnection Size:2 NPT StandardConnection Type:1/4 NPTS upply PRESSURE .

3 15 - 75 psigNotePneumatic media devices require clean, dry instrument quality air or ordered, the pneumatic level switch configuration and construction materials were selected to meet specific PRESSURE , temperature, PRESSURE drop and fluid condi-tions. Since some body/trim material com-binations are limited in their PRESSURE drop and temperature ranges, do not subject the pneumatic level switch to any other condi-tions without first contacting the Kimray Inc, sales office or a sales / applications repre-sentativeWARNINGDo not exceed the maximum supply PRESSURE specified on the switch nameplate. Under no circumstances should the pneumatic switch supply PRESSURE ever exceed 75 beginning installation of the pneu-maitc level switch: Read and follow instructions. Follow all safety warnings of the switch manufacturer.

4 Make sure the switch cannot operate during installation. Observe all PRESSURE , ratings and require-ments for the devices and the operating environment. Make sure all PRESSURE has been removed from the vessel before opening any connec Level Switch Model 2200 PLSI nstallation and Maintenance2 Figure 1 NoteFor poor quality or damaged threads that are hard to seal, such as parallel threads or threads on fittings subject to vibration, more than three wraps may be InstallationBefore installing the pneumatic level switch (PLS), inspect it for shipment damage and for foreign material that may have collected during prevent galling or seizing use a nickel impregnated PTFE thread sealant tape or Verify all PRESSURE connections are tight before pressurizing the Make certain the float and extension rod are Clean male and female threads Wrap the tape around the male thread, making three complete wraps.

5 Keep the tape under tension as you are wrapping in the direction of the thread so the tape molds itself into the root of the thread. Make sure that the tape does not overlap the end of the Install on vessel, connect PRESSURE Depending upon orientation, the manual override could be located on either the top or bottom. 7. Test to ensure functionality, run that the float travel is not obstructed inside the pipe, flats for tightening and loosening only DO NOT use pipe wrench on bodyFigure 2 10 7/16 (265. mm)2 1/2 (63. mm) (127. mm)Pneumatic Level Switch Model 2200 PLS Installation and Maintenance3 ItemQtyPart No. / DescriptionNote113216 Float-Elec. Level Switch1216981 Housing CUA316984 Pilot Body CUA41616 Body F30 Filter517017S6 Float Lever CUA615417 Push Cap HLS717020 3/16 2 Roll Pin 18-8SS 826990 Check VALVE Seat CUA916996 Check Ball CUA102638V O-Ring Viton1126991 Pne Level Switch Spacer1227012 Disk Filter CUA1316994V Diaphragm Viton CUA141147 Breather Plug 1/4 NPT1517022 1/4 OD Expander Plug 1616986 VALVE Stem CUA1727024 Screw, Stainless181617 Cap F30 Filter191648 Nipple 1/4 NPT HVY201699 Pipe Plug 1/4 Hex HD 216619 Filter Screen 1/4 12F 2216851 Set Screw Sckt HD CupNOTES:1.

6 W/3 Extension CUAEXT2. Items not shown on drawing - 32, 33, 34. ItemQtyPart No. / DescriptionNote231155V O-Ring Viton CUA2417016V O-Ring Viton CUA2527015V O-Ring Viton CUA2627019V O-Ring Viton CUA2715410V O-Ring Viton CUA2815426 Set Screw Sckt HD Cup2915429 Spring HLS3015419 Stem Elec Level Switch3115418 Override Fitting HLS3211479A Name,WP & Serial No. Tag 23325236 1/4 NPT Thread Pull Ring2342602 Screw 2 x 1/8 Type U Drive2 Figure 3 57611289171231410181315164192012221 Optional See Note 123242526272829303132 Pneumatic Level Switch Model 2200 PLSI nstallation and Maintenance4 Kimray is an ISO 9001- certified quality assurance process maintains strict controlsof materials and the certification of parts used in Kimray pneumatic level contents of this publication including illustrations are believed to be reliable.

7 And while efforts have been made to ensure their accuracy, they are not to be construed as warranties for guarantees, express or implied, regarding Kimray products or services described herein or their use or application. All sales are governed by our terms and conditions, which are available on request. Kimray reserves the right to modify or improve the designs or specifications of such products at any time without prior Publications:See Product Bulletin - PB0009 See Catalog Page C1