HITACHI SJ100 Series Inverter Quick Reference Guide

1 Single-phase Input200V Class Three-phase Input200V Class Three-phase Input400V ClassManual No. NB5821XD Dec. 2003 HITACHI Industrial Equipment Systems Co., Series InverterQuick Reference Guide1 Caution: Be sure to read the SJ100 Inverter Manual and follow its Cautions and Warnings for the initial product installation. This Quick Reference Guide is intended for Reference use by experienced users in servicing existing Circuit Terminals 002 NFE/NFU, 004 NFE/NFU, 005 NFEJ umperRB+1+ L1L2N/L3U/T1V/T2W/T3 ChassisGround 007 to 022 NFE/NFU, 037 LFU, 004 to 040 HFE/HFUJ umperRB+1+ L1L2N/L3U/T1V/T2W/T3 ChassisGround 055 LFU, 075 LFU, 055 HFE/HFU, 075 HFE/HFUJ umperRB+1+ L1L2N/L3U/T1V/T2W/T3 ChassisGround2 Control Circuit TerminalsTe r m i n a l NameDescription Ratings and NotesP24+24V for logic inputs24 VDC supply, 30 mA max.(Notes: Do not use for network powerDo not short to terminal L)1, 2, 3, 4, 5, 6 Intelligent (program-mable) discrete logic inputs27 VDC max.

2 (use P24 or an external supply referenced to terminal L), input impedanceL (top row)GND for logic inputsSum of input 1 to 6 currents(Note: Do not ground)11, 12 Discrete logic outputs50 mA max. ON current,27 VDC max. OFF voltageCM2 Common for logic outputs100 mA max for sum ofterminals 11 and 12 currentsFMPWM output0 to 10 VDC, 1 mA max., 50% duty cycleL (bottom row)Common for analog inputsSum of OI, O, and H currents (return)OIAnalog input, current4 to mA range, 20 mA nominalHOOIFMP24 LAnalog inputsAnalog outputsAlarmrelayLogicoutputsLogicinputs L654321CM21211AL0AL1AL23 OAnalog input, voltage0 to VDC range, 10 VDC nominal, 12 VDC max., input impedance 10 k H+10V analog Reference 10 VDC nominal, 10 mA common contactContact ratingMax resistive load = 250 VAC, ; 30 VDC 3A;Max inductive load = 250 VAC, ; 30 VDC load = 5 VDC 100mA,100 VAC 10mAAL1 Relay contact, normally closed during RUN AL2 Relay contact, normally open during RUNTe r m i n a l NameDescription Ratings and Notes4 Basic Wiring DiagramThe following wiring diagram shows the power and motor connec-tions for basic operation.

3 The optional signal input wiring supports external Fwd and Rev Run command, and a speed potentiometer.(L1)R(L2)S(N/L3)T(T2)V(T3) W(T1)UMotorForwardLOHR everseAlarm contacts, 1 Form CRun signalFrequency arrival signalOpen collector outputs:External speedreference 3-phase power input source (See specifications label on Inverter for details)Logic outputcommonLoadLoadAnalog commonAnalog referenceP2421CM21211AL0AL1AL2 Inputs:5 Inverter Keypad Operation Run/Stop LED ON when the Inverter output is ON and the motor is developing torque, and OFF when the Inverter output is OFF (Stop Mode). Program/Monitor LED ON when the Inverter is ready for parameter editing (Program Mode). It is OFF when the parameter display is monitoring data (Monitor Mode). Run Key Enable LED ON when the Inverter is ready to respond to the Run key, OFF when the Run key is disabled. Run Key Press this key to run the motor (the Run Enable LED must be ON first).

4 Parameter F_04, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command. Stop/Reset Key Press this key to stop the motor when it is running (uses the programmed deceleration rate). This key will also reset an alarm which has tripped.(continued, next ) DisplayRun/Stop LEDP rogram/Monitor LEDRun Key Enable LEDRun KeyPower LEDD isplay Units LEDsHertzAmperesPotentiometerEnable LEDP otentiometerStop/Reset KeyFunction KeyUp/Down KeysStore Key6 Potentiometer Allows an operator to directly set the motor speed when the potentiometer is enabled for output frequency control. Potentiometer Enable LED ON when the potentiometer is enabled for value entry. Parameter Display A 4-digit, 7-segment display for parame-ters and function codes. Display Units: Hertz/Amperes One of these LEDs will be ON to indicate the units associated with the parameter display. Power LED ON when the power input to the Inverter is ON.

5 Function Key This key is used to navigate through the lists of parameters and functions for setting and monitoring parameter values. Up/Down Keys Use these keys alternately to move up or down the lists of parameter and functions shown in the display, and to increment/decrement values. Store Key When the unit is in Program Mode and the operator has edited a parameter value, press the Store key to write the new value to the Navigation Maph34h0112c91c0112b92b0112A98A011212121 2H 12C 12b 12A valueWrite data to EEPROMD isplay dataMonitor ModeProgram to parameter ParameterEdit ParameterStore as powerup defaultpowerdown8 Powerup TestThe Powerup Test procedure uses minimal parameter settings to run the motor. The procedure describes two alternative methods for commanding the Inverter : via the Inverter keypad, or via the logic terminals. Check power input and motor output wiring (see page 4 diagram).

6 If using logic terminals for testing, verify correct wiring on [P24],[FW], [H], [O], and [L] (bottom row) per the diagram on page 4. Reverse [RV] input wiring (defaults to terminal [2]) is Via KeypadVia Logic Te r m i n a l s1 Set speed command source settingA_01 = 00 (keypad pot.)A_01 = 01,[H O L] input2 Set Run FW command sourceA_02 = 02(Run key)A_02 = 01,[FW] input3 Set Run REV command source C_02 = 01,[RV] input4 Set motor base = 605 Set motor poles(2 / 4 / 6 / 8)H_04 = 4 (default), change only if your motor is different6 Set keypad display to monitor D_01, press Func key, display will show safety checkDisconnect load from motor7 Turn keypad pot. to MIN positionEnsure voltage on [O] [L] termi-nals= 0V8 Run Forward commandPress Run keyTurn ON the [FW] terminal9 Increase speedRotate keypad pot. CW voltage at [O]10 Decrease speedRotate keypad pot. CCW voltage at [O]11 Stop motorPress Stop keyTurn OFF the [FW] terminal12 Run Reverse command (optional) Turn ON the [RV] terminal13 Stop motor Turn OFF the [RV] terminal9 Error CodesThe SJ100 Series inverters will trip on over-current, over-voltage, and under-voltage to protect the Inverter .

7 The motor output turns OFF, allowing the motor to free-run to a stop. Press the Stop/Reset key to reset the Inverter and clear the Error CodesError CodeNameProbable Cause(s)E01 Over current event while at constant speed Inverter output was short-circuited Motor shaft is locked Load is too heavy A dual-voltage motor is wiredincorrectlyNote: The SJ100 will over current trip at nominally 200% of rated currentE02 Over current event during decelerationE03 Over current event during accelerationE04 Over current event for other conditions DC braking power(A_54) set too high Current transformer / noise errorE05 Overload protection Motor overload is detected by the electronic thermal functionE06 Braking resistor overload Regenerative braking resistor exceeds the usage time or usage ratioE07 Over voltage protection DC bus voltage exceeds a threshold, due to regenerative energy from motorE08 EEPROM error Built-in EEPROM memory experi-enced noise, high temperature, error DC bus voltage decreased enough to cause a control circuit faultE10CT error(current transformer)

8 High electrical noise near Inverter A fault occurred in the built-in CTE11E22 CPU error Built-in CPU had internal errorE12 External trip [EXT] input signal detectedE13 USP (Unattended Start Protection) When (USP) was enabled, an error occurred when power was applied while a Run signal was presentE14 Ground fault A ground fault was detected between the Inverter output and the motor. This feature protects the Inverter , and does not protect humans. 10 Error Trip ConditionsUse function code D_08 to access the error trip conditions for the current error as shown in the table below. Use the Up and Down arrow keys to scroll through the trip condition over-voltage Input voltage was higher than the specified value, 60 sec. after powerupE21 Inverter thermal trip Inverter internal temperature is above the thresholdE35 Thermistor Thermistor input, [THM] and [L], is over the temp. threshold ---Under-voltage (brown-out) with output shutoff Low input voltage caused the Inverter to turn OFF the motor output and try to restart.

9 If unsuccessful, a trip Access D_08d 082. Press Function KeyIf no error: _ _ _If error exists:Exx(error code)3. Press Up/Dn key (if error exists)Output frequency at trip current at trip bus voltage at trip CodeNameProbable Cause(s)1211 Restoring Factory Default SettingsActionDisplayFunction/ParameterP ress , or as -- B Group selectedPress .b 01 First B Group parame-terPress/hold 85 Country code forinitialization selectedPress . If setting is correct, then skip next step. 0200 = Japan01 = Europe02 = United StatesTo change country code, press or to set; to .b 85 Country code forinitialization selectedPress .b 84 Initialization function selectedPress. 000 = disable initialization, clear trip history onlyPress . 011 = enable initializationPress .b 84 Initialization now enabled to restore all defaultsPress/hold , , and.

10 Do not release 84 First part of key sequencePress/hold (STOP) for 3 seconds, then 00 Final part of special sequence, D_00 is flashingNow release the all keys together, only after D_00 display begins blinking. EUUSA JPDefault parameter country code shown during initializationInitialization is 01 Function code for output frequency monitor : After initializing the Inverter , use the Powerup Test on page 8 to get the motor running Tables D Group: Monitoring FunctionsFunc. CodeName / DescriptionUnitsD_01 Output frequency monitorHzD_02 Output current monitorAD_03 Rotation direction monitor D_04 Process variable (PV), PID feedback monitor%D_05 Intelligent input terminal status D_06 Intelligent output terminal status D_07 Scaled output frequency monitor(output frequency x B_86 scale factor)User-definedD_08 Trip event monitor D_09 Trip history monitor DirectionForwardStopReverse214365 Terminal NumbersONOFF1211 ALTerminal NumbersONOFF13 Trip History Navigation Map dataMonitor codeOutput frequency at trip pointMotor current at trip pointDC bus voltage at trip sNo errorError(n-1) exists?