HOERBIGER-ORIGA CORPORATION

1 AUTOMATIONTECHNOLOGYRODLESSCYLINDERSHOER BIGER-ORIGA CORPORATION100 West Lake DriveGlendale Heights, IL 60139Te l:(630) 871-8300 Fax:(630) 871-1515 Printed in 1999 Origa CorporationForm No. Z1010-991. General Information2. Application Data3. Technical Data4. Proximity Sensors5. Spare Parts6. Assembly Pneumatic Rodless CylinderThe following cylinder types are 2000 - Basic CylinderAvailable in the following bore sizes: 10mm, 16mm, 25mm, 32mm, 40mm, 50mmSingle Piston and Double Piston 2000 - Joint ClampAvailable in the following bore sizes: 25mm, 32mm, 40mm, 50mmSingle Piston and Double Piston 2000 - NR50 Available in the following bore sizes: 16mm, 25mm, 32mm, 40mm, 50mmSingle Piston and Double Piston 2000 - Powerguide Available in the following bore sizes: 25mm, 32mm, P120 - Basic CylinderAvailable in the following bore sizes: 40mm, 63mm, 80mmShort and Long Piston ORIGA PrincipleFeatures1.

2 The cylinder barrel of extruded anodized aluminumhas a slot along its entire length. To provide rigidity thebore is eccentric to the outside A flexible hardened stainless steel inner band run-ning the entire length of the bore and passing throughthe piston provides a near-zero-leakage metal to metalseal. An outer band of the same material acts as acover over the slot preventing foreign particles from enter-ing into the cylinders The aluminum piston is fitted with synthetic bearingrings. The power transmission outward takes placethrough a positive, physical connection through the slot tothe external piston mounting. This solid guide permits theacceptance of external forces and moments and mini-mizes frictional The extensive experience in the development andproduction of rodless cylinders, as well as the use of highquality components and materials, ensure a very service-able design lending itself to high operating safety andoptimum This unique design, using only 4 main components,makes ORIGA cylinders reliable in operation and simpleto maintain, providing long trouble free ORIGA is the specialist in the rodless cylinder has the largest range of bore diameters and canoffer the longest stroke lengths with application orientedaccessories for cost effective designs.

3 ORIGA has experi-ence in all conceivable areas of industry, attributable tothe thousands of applications in which ORIGA rodlesscylinders are ORIGA system is protected by worldwide CapOuter SealingBandPiston MountingCushion ScrewBarrelPistonInner BenefitsDesign OptionsORIGA cylinders can be supplied as a basic model, oras a basic model with external guides depending on theapplication MountingsVarious types of piston mounting are available includ-ing one which allows the cylinder to be inverted underadverse operating conditions thus protecting the sealingbands. End mounting brackets and mid-section supportsare also PressureMax. 120 Of Stroke CushioningAdjustable cushioning is provided as standard andensures the piston stops smoothly - even at high speeds.

4 (10 mm not adjustable.)Oil Free OperationThe ORIGA permanent lubricating grease eliminates theneed for regular oil mist lubrication and provides longservice life. Cylinders can be used in applications where maximumcleanliness is required. ( electronics pharmaceuticaland food processing industries).Slow Speed ApplicationsThe construction of the ORIGA rodless cylinder allows fora low friction characteristic permitting extremely slowtraversing speeds. For speeds below 4 inches/secondwe recommend that ORIGA slow speed lubrication Range/Piston SpeedStandard Buna-N seals are suitable for temperatures from15 F to +175 F. Viton seals are required for higher temperatures as well as for use when piston speedsexceed 5 Please contact the ORIGA TechnicalDepartment if the required operating temp-erature is above 175 PistonsAll Series 2000 cylinders are supplied as standard withmagnetic pistons for proximity switch actuation.

5 Proximity SwitchesMagnetically operated Hall Effect switches (IS) or Reedswitches (RS) are available to sense piston position atany point over the entire stroke EnvironmentsAll screws are plated. In extreme applications stainlesssteel can be supplied. Special aluminum coatings areavailable for added protection against chemical or caustic wash down of equipment or in environmentswhere corrosive gases are LoadingValues are based on shock-free duty and should not beexceeded during piston :Seal life can be significantly influenced by extremes ofspeed, load and temperature which exceed the approvedlimits. Contact the ORIGA Technical Department forassistance with special specifications are subject to change ProcedureCylinder Series P120 Cylinder Bore Size:4 = 40mm6 = 63mm8 = 80mmPiston/Mount Configuration:Short PistonLong PistonS/20 = Standard MountL/26 = Standard MountS/22 = Platform MountL/28 = Platform MountS/25 = Floating MountL/36 = Inverted MountS/30 = Inverted MountL/38 = Inverted Platform MountS/32 = Inverted Platform MountS/35 = Inverted Floating MountPrelube Specification (optional):M = StandardC = CleanroomF = Food GradeS = Slow SpeedSeal Type:B = Buna-NV = VitonStroke Length:Enter metric strokes followedby "mm" ( 200MM)Prelube Specification (optional).

6 M = StandardC = CleanroomF = Food GradeS = Slow SpeedSeal Type:B = Buna-NV = Viton*Stroke Length:Enter metric strokes followed by "mm" ( 200MM)Piston Mounting Type:20 = Standard Mount 35 = Inverted Floating Mount25 = Floating Mount50 = External Guided Mount30 = Inverted Mount(Not available for 10mm)PG = PowerguideFor Joint Clamp Cylinders:24 = Platform Mount34 = Inverted Platform MountCylinder Bore Size:10, 16, 25, 32, 40 or 50 Configuration:- = Single CylinderJ = Joint Clamp UnitC=Clean Room CylinderPiston Quantity:20 = Single Piston22 = Double PistonEnd Cap Cushion Placement:20 = Standard Cushion Location (21 for 25 & 50mm)30 = Cushion at Rear of Cap (31 for 25 & 50mm)Note: Rear cushions are available on 25mm - 50mm 2000 Series P120 Service Packs32-2020/20X50-B-MP124-S/20X50-B-M*N ote: When entering total stroke length for 2220/2230(double piston) cylinders be sure to first add the "CL" distance tothe actual, effective stroke length.

7 Enter this total in the cylinderpart number. Follow the same procedure for X S-MService PackBore Size=10, 16, 25,32, 40, 51(Use 50 for 2020 versions)B= Buna-N, V= Viton1 = Single Piston2 = Double PistonEnter Stroke LengthGrease RequirementsM= StandardS= Slow SpeedSP124-B-S X S-MService PackBore Size: 124=40mm,126=63mm, 128=80mmB= Buna-N, V= VitonS = Short PistonL = Long PistonEnter Stroke LengthGrease RequirementsM= StandardS= Slow SpeedSeries 2000 Series versatility of the Origa rodless cylinder is demons-trated in a wide range of technology, used worldwide in all areaswhere lifting and transfer operations are PositionHorizontal PositionX and Y unique, mechanical design of the Origa rodless cylinder allows for a variety of valves and pneumatic circuitconfigurations.

8 The diagrams shown below illustrate circuit examples used to obtain a particular output controlled forward and backward positioning when no external forces are accurate positioning. Check valves prevent external forces from moving the piston. Recommended for short stroke accurate positioning. The valves should be located directly at the connection ports of the cylinder. Recommended for long stroke for accurate positioning at high velocities. Also when the load is too large to be handled by the standard cushions. An additional 3/2 way valve, including throttle control, connected to the exhaust port of the ordinary valve is used. This makes it possible to increase the throttling of the airflow before reaching positioning points or end positions.

9 This allows a higher positioning repeatability and improved 1 Figure 4 Figure 2 Figure 5 Figure more than 20 yearsOriga cylinders have provided solutionsto linear motion problemsin all types of simple designs,easy installation, clean operationand maintenance free duty,Origa cylinders are suitable fora diversity of applications andenvironments. A variety of examples are shown on the following more information orassistance with your linearmotion tasks. Please call anauthorized distributor orOriga Traverse- --Long strokes, equal forces in both directions, smooth consistent movement, space savings and ease of Reject Systems- --Self-guiding, high-speed operation and compact Elevator- --Cantilever loading, self-guiding, long strokes, space saving and forms a part of the Cutter- --High speeds, self-guiding, space saving, forms main structure of assembly.

10 Made to any stroke Guards- --Parallel operation, self-guiding, compact Systems- --Parallel operation, self-guiding, cantilever loading, space savings and Axis, Pick and Place- --Self-guiding, compact design, no additionalstructural Transfer- --Self-guiding, compact design, equal force in both directions,no additional support or Dipping ---Cantilever loading, internally guided, high load capability,slow speed controlability, design Belt Tracking ---Self-guiding, intermediate positioning capability,maintenance-free Steel Mill - Roll Wiper ---Self-guiding, suitable for high-cycle duty,reliable in arduous Autohandling Systems ---Multi-axis capability, intermediate positioning, no auxiliaryguides or structural support, simple ---Parallel operation, self-guiding, accepts high cantilever loads,inherently rigid Pump Elevator ---Accepts high cantilever loads, simple construction,minimal Pallet Handling ---Parallel operation, controlled motion of high loads,reliability in arduous Tool Die Handling ---Controlled movement of heavy loads, equal force in bothdirections, simple and space saving Unique AdvantagesEqual Force and SpeedEqual piston area on each side of the pistonallows for equal force and speed in both direc-tions of travel.