Illustrated Parts List - Dana Incorporated

1 Spicer Drive AxlesIllustrated Parts ListAXIP0201 September 2006 DSH40(P), DSH44(P), DDH40(P), DDH44(P),RSH40, RSH44, RDH40, RDH44, 22060 SHTABLE OF CONTENTS1 TABLE OF CONTENTSM odels .. 2 General Information .. 3 How To Use Illustrated Parts Identification .. 4 Identification .. 5 Forward Axle Parts Explode .. 6 Forward Axle Parts List .. 8 Wheel Differential Lock Assembly ..11 Rear Axle Parts Explode ..12 Rear Axle Parts List ..13 Bearing Spacers ..15 DSH40(P), DSH44(P), DDH40(P), DDH44(P) .. 15 RSH40, 22060SH, RDH44 .. 15 Output Shaft & Axle Housing Parts Explode ..16 Output Shaft & Axle Housing Parts List ..17 Carrier Mounting Flange Design Change ..18 New Axle Housing & Service Parts Cross-Reference Listing ..20 Axle Shaft Hardware .. 22 Gear & Pinion Kits ..23 Service Carriers - Single Reduction ..25 DSH40(P), DSH44(P) ..25 RSH40, 22060SH, (P), DDH44(P) ..26 RDH40, RDH44 ..26 Yokes & Flanges ..27 Oil Seal Installation and following models are represented in this Reduction ModelsSingle Reduction Models W/Wheel Differential LockSingle Reduction - Single Axle ApplicationsForward AxleRear AxleAxle CapacityGear SizeDSH40(P)RSH4040,000 " Hypoid GearDSH44(P)RSH4444,000 " Hypoid GearForward AxleRear AxleAxle CapacityGear SizeDDH40(P)RDH4040,000 " Hypoid GearDDH44(P)RDH4444,000 " Hypoid GearModelAxle CapacityGear Size22060SH40,000 " Hypoid GearGeneral Information3 General InformationHow To Use Illustrated Parts ListOrdering Parts This Parts book is organized in sections according to Parts ser-vicing requirements.

2 Use the Contents or page headings and colored tabs to find information. Use this book to order Parts for your Spicer Axle. For convenience, part numbers have been included for all pieces of the carrier assembly. Some of these Parts , such as the ca rrier and caps, are serviced only in kits or assemblies. part numbers are for your reference only. Those Parts not serviced separately are identified with and Assemblies Kits and Assemblies contain groups of individual or assembled Parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable Parts groupings in the Parts listing. See the Appendix for detailed information concerning kits appli-cable to this AR - As Required - Parts that vary in quantity with each axle. Example: shims NSS - Not Serviced Separately - Items which can only be pur-chased in sets, kit form or service assemblies. Example: brake shoes. RH/LH - Right Hand/Left Hand - Determined as viewed from behind the vehicle looking forward.

3 RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket. Assy - Assembly Brg - Bearing Diff - Differential Hsg - Housing Inv- Involute IASS - In Axle Speed Sensor ABS - Antilock Brake System N/A - Not Applicable Str- StraightIllustrations Illustrations show Parts in assembly groups. Item numbers on illustrations correspond with Parts listings on pages that accompany the drawings. Notes are included on illustrations where Listings Parts listings are defined by Parts groupings and are broken down by service assemblies. Parts Listings identify a part for servicing with the following cat-egories: Item - corresponds with numbers on illustrations for part identification Description - specifies part name or description Quantity (Qty) - quantity required for assembly Current part - service part numbers are broken down by model, type or other applicable information Notes - define unique characteristics or replacement notes Kits / Assy s Where Used - indicates Kits or Assemblies that contain a particular part Other pertinent information is listed in tables or Parts listings as Using a Parts Listing Example Follow the example below to locate and order exactly what is required for to itemson illustrationUse to identify PartOrder this quantity for servicingOrder part Number by Model indicatedIndicates information important to ordering or useItemDescriptionQtyDSH40(P) DSH44(P)DDH40(P) DDH44(P)

4 Notes7 Brg Cup - Plain Half1129566 015092 8 Brg Cone - Plain Half1129565 128604 Summary of Kits and AssembliesItemDescriptionDSH40(P) DSH44(P)DDH40(P) DDH44(P)Notes295721 & 45-94 sedulcnI422612422612 TIK MIHS & LAES LIO htiw deifitnedI stnetnoC393015393015 TIK LUAHREVO CISABM odel Identification4 Model IdentificationLocating Model Designation Information Axle Model Identification, part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate information in this book and to identify the correct Parts for AxlesDrive Axle Assembly Tag1. The OEM part number assi gned to the axle The specification number assigned to the axle build by Spicer. The spec number will identify all the component Parts of the axle as built by Spicer, including special OEM requirements such as yokes or flanges. 3. The axle model The production or service part number of the carrier assembly.

5 5. The gear ratio of the The serial number of the carrier assembly assigned by the manufacturing plant. Note:When inquiring about specific information on your axle, write down all of the above information from your tag and call your local OEM dealer or your Dana Country of Origin The axles Illustrated in this book are specified with a variety of different axle shafts, according to OEM specifications. When ordering replacement axle shafts, note the part number stamped into the flange. Model Number, part Number and Serial Number are located on the data plate on the axle centerline MODEL part NO. RATIOMADE part Shaft part NumberModel Identification5 Using Model Designation to Identify Axle Components The Axle Model Identification number contains information that is important to understand when purchasing service Parts or new Model Identification number provides important vehicle, capacity and application information and model features.

6 Use this guideline tounderstand your Axle Model Identification. If you need assistance, contact your Dana S H- 40 (P)GearingS Single ReductionD Driver Controlled Differential LockOptional Lube PumpH High Performance-40 TMS Super40 TMGAW Rating x 1000 Tandem Forward Axle with Inter-Axle DifferentialR Tandem Rear AxleForward Axle Parts Explode6 Forward Axle Parts Explode32416781314161915172120910111814 Flange HalfWith PumpWithout Pump1567676768676970 Differential Lockup Ass'ySee Page Ring Gear and Pinionpage 2316152a12 Plain HalfForward Axle Parts Explode742434445495051343536383940413766 64655857476261605963564654555253 See Yokes and FlangesPage 2748 Forward Axle Parts List8 Forward Axle Parts ListytQemaN traPmetIDSH40(P) DSH44(P)DDH40(P)DDH44(P)RemarksC99301539 3015 TIK LUAHREVO CISAB ontents Identified with 008215218215 TIK GNIRAEB1 DIFF CARRIER & BEARING CAPS KITI ncludes Items 1-3, 5, 67, 69-71 and Items 8-11 on , See Note 1 DSH40P510023-Casting #130809 DSH40P510024-Casting #130819 DDH40P-510027 Casting #130814 DDH40P-510028 Casting #1308148820128820124rehsaW talF22aPlug & O-ring Assembly1131809131809O-ring not serviced seperately5900125900124wercspaC337809037 80902niP rettoC41467001467002niP lewoD56 Diff Brg Adjuster - Plain Half11291301286167 Brg Cup - Plain Half1129566 015092 8 Brg Cone - Plain Half1129565 128604 9 Diff Brg Adjuster - Flange Half112912812912810 Brg Cup - Flange Half1129564 129564 11 Brg Cone - Flange Half1129563 129563 41-21 smeti sedulcnI STIK ESAC.

7 FFID LEEHW12 Diff Case-RH (Flg Half) - NSS1294641508653508724 Ratios to 508654508725 Ratios to to to Case-LH (Plain Half)-NSS1127498128607 Order kits listed above91682156472121wercspaC41 Note 1: On June 3, 2002, the design of carrier mounting flange of the DSH40(P), DSH44(P), DDH40(P), DDH44(P) and RSH40, RSH44, 22060SH, RDH40 and RDH44 models changed. The new carrier's are designed with a "Thick Flange". Carriers designed with a "Thick Flange" require the use of "long" capscrews. The fastening hardware for these models can be found on pages 16-18 of this IPL. Refer to Spicerbulletin ABIB-0210R1 for further Axle Parts List9 ItemPart NameQtyDSH40(P) DSH44(P)DDH40(P)DDH44(P)RemarksWHEEL DIFF SIDE GEAR KIT510397510397 Includes items 15-19 WHEEL DIFF KIT w/o SIDE GEARS510396510396 Includes items 16-1915 Side Gear 41 Inv spline212736812736816 Side Gear Thrust Washer2127386 127386 17 Side Pinion Thrust Washer4129305 129305 18 Side Pinion412976512976519 Diff Spider1129599129599 RING GEAR NUT & BOLT KIT508652508652 Includes items 20-2120 Nut16126216126216 21 Bolt1612968612968622 Pinion Pilot Brg1127484 127484 23 Pinion Brg Cone - Inner1129560 129560 24 Pinion Brg SpacerARPinion Bearing Spacer pg.

8 1525 Pinion Brg Cage & Cup AssyCage #127488C NSS1129767129767 Includes item 25-2726 Pinion Brg Cup - Inner1129561 129561 27 Pinion Brg Cup - Outer1012495 012495 28 Pinion Brg Cone - Outer1127535 127535 29 Capscrew621011521011530 Pinion Helical Gear112752312752331 Roll Pin111880711880732 Slotted Pinion Nut1126182126182 33 Output Shaft O-Ring2127545 127545 34 Output Shaft Brg Cup1127536 127536 35 Output Shaft Brg Cone1110812 110812 36 Output Shaft Side Gear1127645127645 37 Snap Ring1085997 085997 38 Inter-Axle Diff Assy1129771129771 Replaces 12863439 Helical Side Gear & Bushing Assy1130907130907 Replaces 127495 Gear #130906 NSS (Incls item 40)40 Helical Gear Bushing2129371129371 Replaces 12754341 Helical Gear Thrust Washer1128702 128702 42 Lockout Sliding Clutch112751012751043 INPUT SHAFT KIT Input Shaft 129770 NSS1510593510593 Includes Items 41, 43, 55 Replaces 51039444 Oil Retainer1128700 128700 Forward Axle Parts List10 ytQemaN traPmetIDSH40(P) DSH44(P)DDH40(P)DDH44(P)Remarks45 Input Shaft Bearing Cone1129558 129558 Replaces 8206432 etoN eeS3280313280311revoC UDP64 Replaced 129572artsullI toN4949214949211tengaMA64ted, located inside PDU Cover51482151482111rehsaW742 etoN eeS19001219001211gnoL wercspaC842198001.

9 ON traP lanoitpO9559219559211puC gniraeB94 OIL SEAL & SHIM KIT1216224216224 Includes items 50, 54 &127592 ( item 17 on p. 17) 127595 127596 127597 127598 127599 3078211 gniR-V-laeS liO15 128703 52 Input Brg Cover Assy - #129574C1129766129766 Includes item 4953 Bearing Cover Cap Screw6210115210115 1957211laeS liO45 127591 ) ( tiK 493015 nI9408219408211tunkcoL557759217759211hgu orT ebuL65 AIR LOCKOUT KIT - COMPLETE1510052510052 Includes items 57- 59, 61- 62 AIR LOCKOUT REPAIR KIT1510053510053 Includes items 59, 61- 6257 Shift Fork Assy - NSS1129856129856 Order Kit 51087058 Compression Spring1129859129859 SHIFT FORK & COMPRESSION SPRING KIT1510870510870 Includes items 57 & 5859 Piston Cover Assy1129573129573 Includes Cover #129578 & Item 60 9759219759211gniR-O060859210859211notsiP 160810120810121gniR-O262979952979951gulP gnippihS3664 Lube Pump Assembly1127534127534 Pump Models OnlyylnO sledoM pmuP1557211557213wercspaC5666 Drive Coupling - Service1128628128628 Pump Models OnlyylnO sledoM pmuP7980907980905gulP epiP7668 Filter Screen Assy1127649127649 Pump Models Only3916213916211wercS tsurhT964810124810121tuN maJ07 S6727011tnalaeS - VTR17 107276S Not IllustratedNote 2: On June 3, 2002, the design of the power divider cover changed.

10 The original PDU covers (P/N: 129572) have 9 holes and require 9 fasteners. The current design PDU covers (P/N: 130823) have 11 holes and require the use of 11 long fasteners. The new 130823 PDU covers now replace the 129572 covers in service. The 9-hole PDU cover will NOT work on a carrier machined with 11 holes. A new 11-hole PDU cover will adapt to a 9-hole carrier without modifications. Refer to Spicer bulletin ABIB-0210 for further Differential Lock Assembly11 Wheel Differential Lock Assembly1315161711109874563211214 Rear carrier Illustrated for forward carrier are identical to the rear NameQtyDDH40(P) DDH44(P) RDH40 RDH44 Remarks1 Fixed Curvic Clutch Gear11286272 Snap Ring11294333SL Curvic Clutch Gear - 41 Inv spline11268404 Compression Spring1128614 SHIFT FORK ASSY217465 Includes items 5-65 Shift Fork - NSS11286096 Spring Pin12100207 Push Rod11286178 Piston Driver11286409 Set Screw112861810 Piston112862411O-Ring121018012 Piston Cover112942513 Gasket112864314 Capscrew - Flg Head212874415 Capscrew112994616 Washer112903417 Switch112903518 Wiring Harness1129047 Not Illustrated19 Washer1210288 Not Illustrated , Note 1 Rear Axle Parts Explode12 Rear Axle Parts Explode12 Flange Half (LH)112122232529242627303128 With Diff.