INNOVATIVE BROACHING TECHNOLOGY - KARL …

1 INNOVATIVE BROACHING TECHNOLOGY . INNOVATIVE BROACHING TECHNOLOGY . In the field of metal cutting for mass production of parts with complex profiles MANUFACTURING OF COMPLEX PROFILES. the BROACHING operation is the most economical production method if the following conditions are required: high EFFICIENCY. cutting volume and high consistency of dimensions. The advantages of BROACHING are based on its technical principles: SHORT PROCESSING TIME. by means of a multi-toothed tool with cutting edges one after the other and graduated in depth of chip thickness. STABLE PROCESS. The profile of part can be broached in 1 stroke. Technically other procedures do one tooth at a time.

2 BROACHING can do PROOVEN MACHINE DESIGN. all at the same time. Internal BROACHING is started from a pre-machined hole while external BROACHING is to machine a EASY FOR AUTOMATION. surface profile. BROACHING is possible in both directions horizontal and vertical. Cutting motion can be linear or helical. 2. 100 years of experience cannot be replaced. In the year 1900, when KARL KLINK founded his company in COMPANY ESTABLISHED IN THE YEAR 1900. Pforzheim, precision and skilled know-how were already appreciated by the local industries. In 1920 he designed a 1920 FIRST BROACHING TOOL. completely new type of tool that forever changed the metal working industry.

3 This new method, named BROACHING , is 1939 FIRST BROACHING MACHINE. successful in many other types of production due to its high productivity. First of all, these BROACHING tools were used 1954 FIRST BROACH SHARPENING MACHINE. on simple presses till KARL KLINK started in 1939 with the production of special BROACHING machines. With this step 1971 SUBSIDIARY COMPANY ESTABLISHED IN HAGUENAU/FRANCE. a complete production system for the range of BROACHING procedures was extended. That was the base for rapid 1994 MARKET INTRODUCTION OF KKN TABLE-UP TYPE BROACHING MACHINE. business expansion and worldwide exportations. At present KARL KLINK's manufacturing range covers BROACHING 2004 NEW BUILDING FOR MACHINE CONSTRUCTION IN NIEFERN.

4 Machines and BROACHING tools that set new standards in all fields of industrial manufacturing. Research and Development. For decades KARL KLINK pursued the development of new BROACHING technologies. In HARD BROACHING . close cooperation with universities and colleges of TECHNOLOGY and with most up-dated design methods it is possible to DRY BROACHING . create INNOVATIVE machines and tool engineering. Present example is a newly developed hard BROACHING cell with electric HIGH SPEED BROACHING . linear drives, enabling high speed machining. CNC-HELICAL BROACHING . 3. BROACHING Machines designed and built by specialists. KARL KLINK's qualified and motivated staff is INTERNAL BROACHING MACHINES.

5 Building efficient BROACHING machines in a spacious and modern assembly shop. The range of BROACHING machines SURFACE BROACHING MACHINES. covers all types of internal and external BROACHING as well as BROACHING machines in special design. Efficiently and HYDRAULIC OR ELECTRO-MECHANICAL DRIVES. particularly designed automation systems enlarge the production range to a complete solution from 1 hand that can TABLE-UP BROACHING MACHINES. optimally be integrated in modern production lines. In the field of internal BROACHING the concept of table-up BROACHING HARD BROACHING MACHINES. machines favored by KARL KLINK in double column design with 2 drives combines highest stability and optimization DRY BROACHING MACHINES.

6 For automation possibilities. This proven design is not only excellent for conventional requirements but also as a platform CNC - HELICAL BROACHING MACHINES. for the new methods of hard, dry and CNC controlled helical BROACHING in which KARL KLINK is market leader. For POT BROACHING MACHINES. simple applications the product range includes also table-up type BROACHING machines CHAIN BROACHING MACHINES. with 1 column. Special Broach Sharpening Machines for all kinds of BROACHING tools BROACHING CELLS. complete the program range. 4. Contract BROACHING Your way for production without great investment. The Karl Klink contract MASS PRODUCTION AND SMALL-LOTS.

7 BROACHING center covers all needs of BROACHING operations with a great variety of machine types. Manual or automatic STANDARD- AND SPECIAL PROFILES. loading, as required by customers can be solved economically, starting from lot size of 1 through mass-production. HARD BROACHING . Special purpose BROACHING machines for dry and hard BROACHING are available for subcontract BROACHING and a CNC. HELICAL BROACHING . helical machine with a pulling force of 100 tons for large straight or helical teeth in ring gears. A certificated Quality Control System ensures the production quality. 5. High quality BROACHING tools precise and economical. The quality of BROACHING tools determines the INTERNAL BROACHING TOOLS.

8 Result of BROACHING operations regarding dimensional accuracy and economic efficiency. These cover internal BROACHING SURFACE BROACHING TOOLS. operations by means of flat, round and profile broaches as well as helical broaches and complex surface and POT. HARD BROACHING TOOLS. BROACHING tools, specially designed BROACHING tools for hard and dry BROACHING . The dimensions of BROACHING tools can DRY BROACHING TOOLS. be adapted to all applications. KARL KLINK has decades of experience in the design of BROACHING tools. High tech HELICAL BROACHING TOOLS. manufacturing technologies ensure the quality of the manufacturing processes, thus improving economical efficiencies.

9 POT- BROACHING TOOLS. For maintenance of BROACHING tools we are in the position to offer a complete and an universal After Sales Service. 6. Servicing of BROACHING tools to achieve the optimum of process efficiencies. The base for stable RESHARPENING SERVICE. operations requires high quality BROACHING tools. The skilled regrinding of the BROACHING tools achieves higher quantity TOOL REPAIR. between tool regrindings, longer total tool life and improved work piece quality. KARL KLINK's regrinding department TOOL-MANAGEMENT. offers the complete range of BROACHING tool maintenance. Our Tool Management ensures a reliable production. Quality Management.

10 KARL KLINK has certifications to Standards DIN EN ISO 9001 and VDA The qualification DIN EN ISO 9001. of our specialists and the utilization of the very best measuring and control technologies with high tech 3D measuring VDA ensures a high quality level for processes executed by our machines and BROACHING tools. HIGH TECH 3D-MEASURING SYSTEM. 7. KLI04002 E P Subject to technical modifications. Karl Klink GmbH. Werkzeug- und Maschinenfabrik Pforzheimer Stra e 36, 75223 Niefern- schelbronn Postfach 11 40, 75218 Niefern- schelbronn Germany Telefon +49 72 33 77-0. Telefax +49 72 33 77-111.