INSTALLATION & SERVICE

1 W0045 Models: D-03, G-03, G-13, M-03 and M-23 Kel-Cell and Standard Versions INSTALLATION & SERVICED03-991-2400A1204 Chestnut Avenue, Minneapolis, MN 55403 Tel: (612) 332-5681 Fax: (612) 332-6937 Toll-free fax [US only]: (800) 332-6812 email: Max Pressure Metallic Heads: D/G-03-X (including Kel-Cell)*: 1000 psi (70 bar); D/G-03-E (Kel-Cell)*: 1000 psi (70 bar), (non Kel-Cell): 1200 psi (83 bar) D/G-03-S, B, G: 1200 psi (83 bar) Non-Metallic Heads: All models.

2 250 psi (17 bar)Capacity@ Max Pressure rpm gpm I/min D/G-03-X (including Kel-Cell)* 1750 D/G-03-E (including Kel-Cell)* 1750 D/G-03-S 1750 D/G-03-B 1750 D/G-03-G 1750 @ Max Pressure* revs/gal revs/liter D/G-03-X (including Kel-Cell)* 584 155 D/G-03-E (including Kel-Cell)* 795 204 D/G-03-S 972 258 D/G- 03-B 1591 415 D/G-03-G 3500 906 Max Inlet Pressure 250 psi (17 bar)Max Temperature Metallic Heads: 250 F (121 C) consult factory for temperatures above 160 F (71 C) Non-Metallic Heads: 140 F (60 C)Inlet Port D-03, M-03, M-23: 1/2 inch NPT G-03, G-13: 1/2 inch BSPTD ischarge Port D-03, M-03, M-23.

3 3/8 inch NPT G-03, G-13: 3/8 inch BSPT* Kel-Cell available in X and E models Required Horsepower (kW) D/G-03 Specifications+6 x rpm63,000gpm x psi1,460= electric motor HP*+6 x rpm84,428lpm x bar511= electric motor kW* rpm equals pump shaft rpm. HP/kW is required application power. Use caution when sizing motors with variable speed drives. Consult engine manufacturer for gasoline or diesel power Contents PageSpecifications ..2 Dimensions.

4 4 INSTALLATION ..7 Maintenance ..10 Fluid End SERVICE ..11 Hydraulic End SERVICE ..15 Troubleshooting ..18 Note:Performance and specification ratings apply to all configurations unless specifically noted otherwise. Kel-Cell pumps available in D/G-03-X and D/G-03-E configurations EndFluid EndOil Fill CapSuction InletDischarge OutletID PlateComponent IdentificationShaft Diameter D-03/G-03: 7/8 inch ( ) shaft driven M-03: 5/8 inch hollow (for NEMA 56C C-Face motor) G-13: 24 mm hollow shaft (for IEC 90L, B5 Flange motor) M-23.

5 20 mm hollow shaft (for use with Honda Engine)Shaft Rotation Bi-directionalBearings Ball bearingsOil Capacity 1 US quarts ( liters)Weight Metallic Heads: 28 lbs ( kg) Non-Metallic Heads: 19 lbs ( kg)3D03-991-2400 ARPM0 NPSHr (feet of water)NPSHr (meters of water)1750246810121416182022240200400600 80010001200140016001800D/G-03-XD/G-03-ED /G-03-SD/G-03- PSI (7 bar)500 PSI (34 bar)1000 PSI (70 bar)D/G-03-GD/G-03-BD/G-03-SM/G-03-X*D/G -03-EGallons per MinuteLiters per MinuteW0046 RPM0 Lift (feet of water)Lift (cm of water) 100012001400160018001750D/G-03-XD/G-03-E D/G-03-SD/G-03-BD/G-03-GW0048 PerformanceNet Positive Suction Head NPSHrDry LiftD/G-03 SpecificationsNote.

6 Performance and specification ratings apply to all configurations unless specifically noted otherwise. Kel-Cell flow will be about four percent less than that shown in the graph D/G-03 DimensionsM-03/G-13 Models with Metallic Pumping HeadM-03/G-13 Models with Non-Metallic Pump HeadBrass316 Stainless SteelNickel Alloy (Hastelloy CW12MW)Kynar (174) (256) ( ) (192) ( ) ( )(4 places) ( ) ( ) ( ) ( )InletM-03: 1/2" NPTG-13: 1/2" BSPTO utlet(3 Places)M-03: 3/8" NPTG-13: 3/8" BSPTM-03: 5/8" ID (for NEMA 56C)G-13: 24 mm ID (for IEC 90)W004 (184) (267) ( ) (192) ( ) ( ) ( )(4 places) ( ) ( ) ( )InletM-03.

7 1/2" NPTG-13: 1/2" BSPTO utletM-03: 3/8" NPTG-13: 3/8" BSPTM-03: 5/8" ID (for NEMA 56C)G-13: 24 mm ID (for IEC 90)W00505D03-991-2400AD/G-03 DimensionsD-03/G-03 Models with Metallic Pumping HeadD-03/G-03 Models with Non-Metallic Pump HeadBrass316 Stainless SteelNickel Alloy (Hastelloy CW12MW)Kynar (174) (256) ( ) (192) ( ) ( )(4 places) ( ) (166) (127) ( ) (126) (252) ( ) ( ) ( )Good ( )InletD-03: 1/2" NPTG-03: 1/2" BSPTO utlet(3 Places)D-03: 3/8" NPTG-03: 3/8" BSPT ( ) ( ) ( ) ( ) ( ) ( ) ( )W005 (184) (267) ( ) (192) ( ) ( )(4 places) ( ) (252) ( ) ( ) ( )Good ( ) ( ) ( ) ( ) ( ) ( ) ( )InletD-03: 1/2" NPTG-03: 1/2" BSPTO utletD-03: 3/8" NPTG-03.

8 3/8" ( ) (166) (127) ( ) ( )W005 6D03-991-2400A D/G-03 DimensionsM-23 Models with Metallic Pumping HeadM-23 Models with Non-Metallic Pump HeadBrass316 Stainless SteelNickel Alloy (Hastelloy CW12MW)Kynar (174) (256) ( ) (192) ( ) ( )(4 places) ( ) ( ) ( ) ( )Inlet1/2" NPTO utlet(3 Places)3/8" NPT20 mm (184) (267) (192) ( ) ( ) ( )(4 places) ( ) ( ) ( ) ( )Inlet1/2" NPTO utlet3/8" NPT20 mm IDW00547D03-991-2400AD/G-03 InstallationNOTE: The numbers in parentheses are the Reference Numbers on the illustrations in the Parts the pump as close to the supply source as possible.

9 Install it in a lighted clean space where it will be easy to inspect and maintain. Allow room for checking the oil level, changing the oil, and removing the pump head (manifold, valve plate and related items).MountingThe pump shaft can rotate in either direction. To prevent vibration, securely attach the pump (D-03, G-03) or motor (M-03, M-23, G-13) to a rigid a belt-drive system, align the sheaves accurately; poor alignment wastes horsepower and shortens the belt and bearing life. Make sure the belts are properly tightened, as specified by the belt manufacturer.

10 On a direct-drive system, align the shafts accurately. Unless otherwise specified by the coupling manufacturer, maximum parallel misalignment should not exceed .015 and angular misalignment should be held to 1 degree maximum. Careful alignment extends life of the coupling, pump, shafts, and support bearings. Consult coupling manufacturer for exact alignment a close-coupled system, coat the motor shaft liberally with PrecautionsAdequate Fluid Supply. To avoid cavitation and premature pump failure, be sure that the pump will have an adequate fluid supply and that the inlet line will not be obstructed.