INSTALLATION MAINTENANCE MANUAL - Productivity Inc

1 SKT 100/200 CNC TURNING CENTER INSTALLATION MAINTENANCE (FANUC Oi-TB) VERSION No.: MANUAL1680 MAE01F12003. 6. SKT 100/200 CNC TURNING CENTER INSTALLATION MAINTENANCE (FANUC Oi-TB) VERSION No.: MANUAL PREFACE This MANUAL provides step by step informations for the operation and standard of SKT 100 & SKT 200. Always observe this MANUAL to ensure proper operation and to lengthen the lifetime of Machine tool . We hope this MANUAL could help users and people concerned with A/S. If you find any mistakes or anything in question, please let us know. May, 2003 The contents of this MANUAL can be modified without any notice for improving the Performance and in accordance with a design change.

2 PRINTED IN KIA Contents I. INTRODUCTION .. 1-1 II. 2-1 III. SPECIFICATION .. 3-1 IV. TRANSPORT & INSTALLATION .. 4-1 V. REPAIR & PRESERVATION .. 5-1 I INTRODUCTION I INTRODUCTION 1. Outline of The MANUAL ..1-1 1-1. Symbol and 2. Characteristics ..1-3 3. Standard 4. Special I. INTRODUCTION 1-1 1. Outline of the MANUAL This MANUAL contains the followings for a proper use and overall understanding of this machine. (1) NC device Operation MANUAL Contains operating instructions. (2) INSTALLATION & MAINTENANCE MANUAL Contains the periodic inspection an the INSTALLATION and MAINTENANCE instructions. (3) Parameter List Contains detailed parameters.

3 (4) Alarm List Contains detailed alarm informations. (5) Part List Contains the details required to purchase the part. (6) Electric Circuit Diagram Contains electric circuit diagram. The record of values including the "parameter table" enclosed here should be kept as it is necessary for MAINTENANCE and adjustment of machine. Thank you! 1-2 1-1 Symbol and Description (1) This MANUAL contains 7 chapters shown in the Roman numerals. Ex) I (2) Each chapter contains several sections. Ex) 1 (3) A section contains several items Ex) 1 - 1 (4) Each item contains several paragraph Ex) 4 - 1 - 1 (5) The figure and Table are shown in accordance with each "Chapter" Ex) Figure 3 - 7 Ex) Table 3 - 1 INTRODUCTION Title Chapter 1 Outline of MANUAL Title Chapter 1 Symbol and Description Title Section 1 ItemInstallation Condition Title Item Paragraph Section 1 Title Chapter 3 The seventh figure of Chapter Dimensions of Head Stock SpecificationTitle Chapter 3 The 1st table of Chapter 3 Specification I.

4 INTRODUCTION 1-3 2. Characteristics This machine is two axis CNC lathe with drum type turret, and has the following features. (1) Enables both chuck and center works. (2) Uses AC built-in motor to directly change the speed in a wide range [5,5/7,5 kW (SKT100), 7,5/11 kW (SKT200)] (3) Adapts the constant surface speed function as a standard option. (4) Adapts the permanent set as a standard option, machines a variety of workpieces in the same setting and uses the tool available in the market. (5) Epoch-making reduction of the tool indexing time and the turret rotation speed by applying the servo motor-driven tool post. (6) Accurate positioning by using the advanced LM-guide and ball screw. (7) The greatest feed rate (36m/min) of axis in the world.

5 (8) Minimized heat displacement in X-axis by double pre-tension structure. (9) Stable bed structure of 45 . (10) Ensures rapid and easier operating by applying the FAUNC Oi-TB CNC of 32 bit. (11) High quality one with a beautiful color and the cover designed somatologically. (12) Adding special accessories enable to maximize the request for automatization and higher Productivity . 3. Standard Accessory 165 ( ") hollow chuck & rotary cylinder (SKT100) 210 ( ") hollow chuck & rotary cylinder (SKT200) Leveling seat Soft jaw Hydraulic unit Auto-coolant device Auto-lubricant device Base holder for Inside (Internal Diameter) tool Sectional base holder Chuck open/close confirmation device Door lock system Spanner & wrench Spindle override (50 ~ 150%) Foot switch (For chuck) Test report Operation MANUAL Chuck open/close M function Work Light ON/OFF Switch Work Light Spindle load meter 1-4 4.

6 Special Accessory Chip conveyor (both for side and rear) Chip box Air blow Coolant gun Jet coolant Spindle internal coolant Chuck upper coolant TR robot KN robot Chuck open/close confirmation device Tail stock foot switch Chuck pressure 2nd stage converting device Spindle positioning device Tail Stock Tail stock M function Auto door Spindle internal stopper Spindle rpm meter Work counter Auto power cut off system Integrating timer Weekly timer Workpiece attachment confirmation device Spare tool call function Rotary tool post Sub spindle QCT tool post

7 CALL LIGHT (1, 2 or 3 colors) Q-setter Parts catcher II SAFETY II SAFETY 1. General .. 2-1 2. General Safety Precautions .. 2-2 3. Notice When Operating Machine .. 2-6 4. Notice When Repairing and Checking ..2-10 5. Notice on the Electric and NC Device ..2-13 6. Safety 2-15 6-1. Name 6-2. Safety Device ..2-16 II. SAFETY 2-1 1. General (1) The purpose of safety notice is to avoid personal injury or damage to the equipment from accidental events. (2) The expressions DANGER, WARNING or CAUTION used in this MANUAL , have a special meaning, which is stated below: DANGER Failure to comply may result in personal death.

8 WARNING Failure to comply may result in personal severe injury or lethal damage to the machine. CAUTION Failure to comply may result in personal light injury or damage to the machine. (3) Read and observe instructions of the name plate on the machine. Also, do not change the position of the name plate or damage it. If broken, purchase it with the no. of item shown in Part List. (4) Before Servicing this machine, thoroughly be familiar with this instruction and the notice of nameplate. We're not responsible for damage due to your careless use. 2-2 2. General Safety Precautions DANGER (1) Do not touch any device in the Electric Control Panel and Operating Panel and in which the mark is located.

9 (2) Prior to operating the machine, always close the door and check if safety shield located. If the door opened, immediately turn off the main power. WARNING (1) Remember where the Emer-gency stop switch is to operate it anywhere at all times. (2) Before operating the machine, check if the switches are functioned correctly to avoid malfunction. (3) Never touch any rotating part or tool by hands while operating. (4) Remove oil and water left on the floor to prevent workers from slipping. (5) Do not enter the inside of machine except for repairing work. Figure 2-1. Emergency Stop Switch II. SAFETY 2-3 (6) When temporarily stopping a work and leaving the machine, first switch off the Operating Panel and then the main power.

10 (7) When finishing a daily work and leaving the machine, switch off the Operating Panel, the main power switch, and then the power supply switch at factory. (8) It is dangerous to operate the machine when being operated or repaired by the other worker. Be careful when more than two people have to work together. 2-4 (9) There are potentially dangerous situations inside of the machine such as rotating workpiece, feeding tool post, dispersing coolant and hot chip. Always close the door of machine while operating. (10) Install the machine in a sufficiently bright, dry and arranged place free from any obstacles.