Instruction Manual - ftmsales.com

1 VLT AutomationDrive FC 300 Instruction ManualContents1. How to Read this Instruction Manual3 Approvals4 Symbols4 Abbreviations52. Safety instructions and General Warning7 High Voltage8 Avoid Unintended Start9 Safe Stop of the FC 3009 Safe Stop Installation (FC 302 and FC 301 - A1 enclosure only)11IT Line123. How to Install13 Mechanical Installation16 Electrical Installation21 Connection to Line Power and Grounding22 Motor Connection24 Fuses27 Electrical Installation, Control Terminals34 Connection Examples36 Start/Stop36 Pulse Start/Stop36 Speed Up/Slow37 Potentiometer Reference37 Electrical Installation, Control Cables38 Switches S201, S202, and S80139 Additional Connections43 Mechanical Brake Control43 Motor Thermal Protection444.

2 How to Program45 The Graphical and Numerical LCP45 How to Program on the Graphical LCP45 How to Program on the Numerical Local Control Panel46 Quick Setup48 Parameter Lists53 VLT AutomationDrive FC 300 InstructionManualContents - VLT is a registered Danfoss trademark 15. General Specifications816. Troubleshooting87 Warnings/Alarm Messages87 Index96 ContentsVLT AutomationDrive FC 300 InstructionManual2 - VLT is a registered Danfoss trademark 1. How to Read this Instruction How to Read this Instruction ManualVLT AutomationDrive FC 300 is designed to provide high shaft performance on electrical read this Manual carefully for proper use.

3 Incorrect handling of the adjustable frequencydrive may cause improper operation of the adjustable frequency drive or related equipment,shorten lifetime or cause other Instruction Manual will help you get started and install, program, and troubleshoot yourVLT AutomationDrive FC VLT AutomationDrive FC 300 comes in twoshaft performance levels. The VLT Automa-tionDrive FC 300 comes in two shaft performance levels. FC 301 ranges from scalar (U/f) to VVC+ and handles asynchronous motors only. The FC 302 is a high performance adjustable frequencydrive for asynchronous as well as permanent motors and handles various kinds of motor controlprinciples such as scalar (U/f), VVC+ and Flux vector motor Instruction Manual covers both the FC 301 and the FC 302.

4 Where information covers bothseries, we refer to the FC 300. Otherwise, we refer specifically to either the FC 301 or the FC 1, How to Read this Instruction Manual , introduces the Manual and informs youabout the approvals, symbols, and abbreviations used in this 2, Safety instructions and General Warnings, contains instructions on how to handlethe FC 300 3, How to Install, guides you through mechanical and technical 4, How to Program, shows you how to operate and program the FC 300 via the LocalControl 5, General Specifications, contains technical data about the FC 6, Troubleshooting, assists you in solving problems that may occur when using the AutomationDrive FC 300 InstructionManual1.

5 How to Read this Instruction Manual - VLT is a registered Danfoss trademark 31 Available Literature for the FC 300-The VLT AutomationDrive FC 300 Instruction Manual provides the information neededto get the drive up and VLT AutomationDrive FC 300 Design Guide contains all the technical informationabout the drive design and applications including encoder, resolver and relay VLT AutomationDrive FC 300 Profibus Instruction Manual provides the informationrequired for controlling, monitoring and programming the drive via aProfibus serial com-munication VLT AutomationDrive FC 300 DeviceNet Instruction Manual provides the informa-tion required for controlling.

6 Monitoring and programming the drive via a DeviceNet serialcommunication VLT AutomationDrive FC 300 MCT 10 Instruction Manual provides information forinstallation and use of the software on a VLT AutomationDrive FC 300 IP 21/ Type 1 Instruction provides information forinstalling the IP 21/ Type 1 VLT AutomationDrive FC 300 24 V DC Backup instructions provide information forinstalling the 24 V DC backup Drives technical literature is also available online at Approvals Symbols Symbols used in this Instruction something to be noted by the a general a high-voltage How to Read this Instruction ManualVLT AutomationDrive FC 300 InstructionManual4 - VLT is a registered Danfoss trademark 1 Indicates a default Abbreviations Alternating currentACAmerican wire gaugeAWGA mpere/AMPAA utomatic Motor AdaptationAMAC urrent limitILIMD egrees Celsius CDirect currentDCDrive DependentD-TYPEE lectro Magnetic CompatibilityEMCE lectronic Thermal RelayETRdriveFCGramgHertzHzKilohertzkHzL ocal Control PanelLCPM etermMillihenry InductancemHMilliamperemAMillisecondmsMi nuteminMotion Control ToolMCTN anofaradnFNewton MetersNmNominal motor currentIM,NNominal motor frequencyfM,NNominal motor powerPM,NNominal motor voltageUM.

7 Extra Low VoltagePELVP rinted Circuit BoardPCBR ated Inverter Output CurrentIINVR evolutions Per MinuteRPMS econdsTorque limitTLIMVoltVVLT AutomationDrive FC 300 InstructionManual1. How to Read this Instruction Manual - VLT is a registered Danfoss trademark 512. Safety instructions and General WarningVLT AutomationDrive FC 300 InstructionManual6 - VLT is a registered Danfoss trademark 22. Safety instructions and General Disposal instructions Equipment containing electrical components may not be disposed oftogether with domestic must be collected separately as electrical and electronic waste inaccordance with local and currently valid FC 300 AutomationDrive DC link capacitors remain charged after power hasbeen disconnected.

8 To avoid electrical shock, disconnect the FC 300 from the linesupply before carrying out maintenance procedures. When using a PM motor, makesure it is disconnected. Before servicing the adjustable frequency drive, wait theminimum amount of time indicated below:FC 300380-500 hp[ kW]4 minutes15-100 hp [11-75kW]15 minutes 125-300 hp[90-200 kW]20 minutes350-550 hp[250-400 kW]40 minutes 525-690 V50-350 hp[37-250 kW]20 minutes450-750 hp[315-560 kW]30 minutesFC 300 Instruction ManualSoftware version.

9 This Instruction Manual can be used for all FC 300 adjustable frequency drives with softwareversion software version number can be found in parameter AutomationDrive FC 300 InstructionManual2. Safety instructions and General Warning - VLT is a registered Danfoss trademark High Voltage The voltage of the adjustable frequency drive is dangerous whenever the adjustablefrequency drive is connected to line power. Incorrect installation or operation of themotor or adjustable frequency drive may cause damage to the equipment, seriouspersonal injury or death. The instructions in this Manual must therefore be observed,in addition to applicable local and national rules and safety at high altitudesAt altitudes higher than 6,500 ft [2 km], please contact Danfoss Drives voltage of the adjustable frequency drive is dangerous whenever connected toline power.

10 Incorrect installation of the motor, adjustable frequency drive or serialcommunication bus may cause damage to the equipment, serious personal injury ordeath. Consequently, the instructions in this Manual , as well as national and localrules and safety regulations, must be adjustable frequency drive must be disconnected from line power if repair work isto be carried out. Make sure that the line supply has been disconnected and that thenecessary time has passed before removing motor and line [STOP/RESET] key on the control panel of the adjustable frequency drive does notdisconnect the equipment from line power and is thus not to be used as a safety protective grounding of the equipment must be established, the user must beprotected against supply voltage, and the motor must be protected against overload inaccordance with applicable national and local ground leakage currents are higher than against motor overload is not included in the factory setting.