Integrated variable speed ‚W™ motors - Moves

1 Integrated variable speed W motorsRotating Electrical MachinesFrames 80 to 1322107 EVariable speed to Issue 1 Integrated variable speed W motorsBrook CromptonBrook Crompton is a leading manufacturer ofelectric motors for the global industrialmarket, with motor solutions which benefit awide range of products are used in almost everyindustrial activity including water treatment,building services, chemical/petrochemicals,general processing and manufacturingwhere they drive fans, pumps, compressorsand conveyors, amongst other Crompton incorporates many wellknown names including Brook motors ,Crompton Parkinson, Electrodrives,Newman, Bull Electric and Hawker SiddeleyElectric have extensive stocks of motors aroundthe world, backed-up by a network ofdistributors, ensuring excellent local supportwherever assuranceStringent quality procedures are observedfrom first design to finished product inaccordance with the ISO9001 documentedquality speed motor rangeBrook Crompton s fully Integrated variablespeed W motor (VSM), offers the reliability,low noise and energy saving characteristicsyou ve come to expect from the W range,but with added VSM s perfectly matched motor andinverter has been designed to improve theperformance of machinery and mechanicalhandling systems as well as increase theefficiency and reduce the cost of fan andpump VSM package fits within the sameenvelope as the equivalent W motor , andhas the same facility for mounting theterminal box (now the inverter) on the top orthe side of the motor .

2 This allows forconsiderable space-saving and flexibility, forexample, in fitting the motor to existing designs and installations. The close electricaland mechanical coupling of the inverter andmotor means there is no need for extracabling, so you can avoid EMC problems andvoltage spikes. It s efficient, robust andeconomical - in short - everything you dexpect from a motor with the W symbol -and its fast user-friendly programming meansthat installation is simple and you need fine speed control, rapidresponse and acceleration, energy efficiencyor low noise operation, you ll find it all in theVSM W Crompton are an approvedmanufacturer of ac electric motors within theUK Government s Enhanced CapitalAllowance (ECA) wide range of single and multi-speedmotors are included on the UK EnergyTechnology List in addition to the check the ECA scheme time of purchase forcurrent Issue 1 Integrated variable speed W motorsCost saving no screened power cable required no cable length limitation, hence no cablechokes requiredComplete flexibility option available of three inverter positionsSpace saving no panel space required VSM is the same size as a standard W motorVariable speed motor replacing mechanical variatorVSM benefits and options3 VSM mounted controls optionsA variety of components can be locallymounted and fully wired to a 3-station diecast aluminium enclosure to provide controlat the motor itself.

3 Choose from any 3 of thefollowing: stop push button start push button speed control potentiometer forward/reverse selector switch local/remote selector switch indicator lamp low/high speed selector switch manual/automatic selector switchMechanical optionsThe VSM can be fitted with all the normalmotor extras. It can also offer customisedsolutions, for example: quick release shaft system - paint paddlemixers etc specified paint colours and specialcoatings special shaftsComplete variable speedsolutionsWe can offer completely engineeredvariable speed motor systems to providespecific customer solutions from one applications include: pumps compressors fans mixers conveyorsTypically, a matched package of equipmentmay consist of: VSMs complete control panel customer interfacing feedback deviceEnclosure options IP protection ratings to suit customerrequirements cost-effective pressed or sheet steel polycarbonate, polyester, stainless steeletc specially designed and fabricated tospecificationControl options open loop - local or remote operation closed loop process PID control -pressure/ flow/temperature closed loop speed control single or multi- motor control - eg dutystandby/assist/share energy saving sleep mode at zerodemand analogue, digital, RS485 or Profibuscontrol complete switchgear, control andprotection equipment simple control components - stop, start,potentiometer, lamps etc PLCs, intelligent HMI and operatorinterfaces with customised menus sensors and transducers - , 4-20mA,pressure, flow.

4 Temperature etc remote control stations2107E Issue 1 Integrated variable speed W motorsSpecificationsVSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM pole4 (Nm) pole2 pole4 sizeInput current 380 V (A)Input current 480 V (A)mm244444441010 Powerterminals3 x pg163 x pg163 x pg163 x pg163 x pg163 x pg161 x pg21, 2 x pg161 x pg21, 2 x pg161 x pg21, 2 x pg16 GlandsTechnical dataStandards Safety: EN60146, EN61800-2, EN50178,EN60204, UL508 EMC: EN61800-3, EN50081, EN50082 Protection In-built thermal overload protection ofmotor and electronics In-built protection against missing phase,under/overvoltage, overcurrent and voltagetransientsMains supply 380-480 volts, 10% 50-60Hz supply frequency Maximum imbalance 2% of rated supplyvoltage Power factor/cos at rated load 1 time/2 min switches on supply input 4mm2power terminalsControl characteristics 0-132Hz frequency range resolution on output frequency Max 40m/sec system response timeSwitching frequency Temperature dependant - variable (can be fixed)Torque characteristics Starting/overload 160% for 1 minute Starting 200% for 5 secondsNumber of programmableinputs/outputs 4 digital inputs 1 pulse input 1 analogue voltage input 1 digital/analogue output 7 preset speedsExternal conditions IP55 enclosure vibration test (IEC 68) 93% (+2%, -3%)

5 Max storage relativehumidity Max 40 C (over 24 hours average) ambienttemperature without derating Min -10 C ambient temperature -25 +65/70 C during storage Max 1000m above sea level before deratingStandard specification Top mounted aluminium inverter box, blackaluminium lid, standard inverter fitted with3 plastic blind plugs Foot mounted (B3), detachable steel feet Voltage 380-480 volts 10% IP55 protection Ambient temperature 40 C, RFI class 1A,clockwise rotation IEC60034, BS4999 standards, DINstandards, CE marked 35/40 tonne carbon steel shaft, shaft drilledfor brake kit Keyway closed profile key - double roundend, fitted if standard extension water flinger (frames 100+), bearinglocation and NDE reduced (R) balance (ISO2373), plated fasteners, class F insulation Totally enclosed fan ventilated (TEFV)polypropylene fan, black steel fan cover Anodised aluminium riveted nameplate Water-based paint - water blue RAL 5021 Optional Features IP66 enclosure Forced ventilation Special bearings and locations Standard and non-standard mountings Special shafts Profibus version RFI class 1B Customer factory settings of inverterparameters Mechanical brakesAccessories Potentiometer in gland Local operating pad (LOP) Local control panel (parameter change)- remote kit- gland plug kit RS485/RS232 converter Dialogue software EncodersFor more detailed information including derating, see the Design Guides Manual, ref 980442107E Issue 1 Integrated variable speed W motors5 From the duty and speed requirements inthe top section, find the relevant verticalcolumn under Totally Enclosed FanVentilated (TEFV)

6 And look for your torqueor kW , look to the left hand side of the tablefor the VSM and motor references, notingthe current, and thereby the supplyprotection the resulting VSM is physically too largefor your drive requirements, and you needconstant torque, refer to the force ventilatedalternative selectionVSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM 07550Hz (3000 and 1500 rpm) and 60Hz (3600 and 1800 rpm)380/480V 3-phase40 C :kW - refers to shaft outputA - refers to supply current at 400V 50 HzFor derating at ambient temperatures greater than 40 C, see Design Guides Manual - refIC411 - Totally Enclosed Fan Ventilated(TEFV)Constant torque (derating values) ventilatedFrequency range HzMaxMinACooling102030405060708090100354 045505560 Temperature dependant deratingT ambPerformance 102030405060708090100200 SpeedRPMT orque %4006008001000120014001600 Torque %21 VSM 005 VSM 011 VSM 022 VSM 007 VSM 015 VSM 030 VSM 040 VSM 055 VSM 0754 pole4008001200160020002400280032002 pole12S DIA ON M PCDLANPFCLE xternal earth positionone on each side of motorEDEBLT2107E Issue 1 Integrated variable speed W motors6IM B3IM 1001 Mounting optionsIM B14/IM B34IM 3601/IM 2101 Mounting optionsIM B5/IM B35IM 3001/IM 2001 Mounting optionsDimensions - MetricFoot.

7 Flange and face mounting - frames 80 - 132 LFCLEBEDK DIAAAEBBBCABAAAHDH + DIA ON M PCDLATNPEDEBFCLE xternal earth positionone on each side of motorExternal earth positionone on each side of motorACLIM B5/IM B35 mountingType7 VSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM 075 Shaft drive end Type191924242828283838D40405050606060808 0E323240405050507070EB445555555 EDM6 x 16M6 x 16M8 x 19M8 x 19M10 x 22M10 x 22M10 x 22M12 x 28M12 x size808090901001001121321322107E Issue 1 Integrated variable speed W motorsAll dimensions in mmVSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM 075IM B3 size80809090100100112132132 Foot, flange and face mounting - frames 80-132 VSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM size80809090100100112132132IM B14/IM B34 mountingTypeVSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM size808090901001001121321322107E Issue 1 Integrated variable speed W motors8 Dimensions - NEMAFoot, flange and face mounting - frames 56 - 215IM B3IM 1001 Mounting optionsIM B14IM 3601 Mounting optionsIM B5IM 3001 Mounting optionsCBHD2EH DIACBWCESN-WBA2 FExternal earth terminalsExternal earth terminalsExternal earth terminals4 holes BFequallyspaced onAJ pcdBEBDAKBBAH4 holes BFequallyspaced onAJ pcdBDAKAHBBET + OCESCES92107E Issue 1 Integrated variable speed W motorsFoot.

8 Flange and face mounting - frames 56 - 215 VSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM 075IM B3 mountingTypeFrame size5656143145--184213215 VSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM 075IM B5/IM B35 mountingTypeFrame size5656143145182182184213215--21/421/42 3/423/423/433/833/8--10101010101010--999 9999--1/41/41/41/41/41/41/4--11111111111 111--1/21/215/3215/3215/329/169/16--17/3 217/3217/3217/3217/3217/3217/32 AHAJAKBBBDBEBF31/231/231/231/2--41/251/4 51/427/1627/1623/423/4--33/441/441/447/8 47/851/251/2--71/281/281/23345--51/251/2 723/423/421/421/4--33/431/231/211/3211/3 211/3211/32--1/21/21 + OCCBHCBWVSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM 075IM B14/IM B34 mountingTypeFrame size5656143145182182184213215 AHAJAKBBBDBFVSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM 075 Shaft drive endTypeFrame size5656143145182182184213215 All dimensions in inches21/1621/1621/821/825/825/825/831/8 31/857/857/857/857/857/857/857/871/471/4 41/241/241/241/241/241/241/281/281/21/81 /81/81/85/325/35/321/41/461/261/261/261/ 261/261/61/2993/83/83/83/83/83/83/81/21/ 213/813/8113/32113/3213/413/413/423/823/ 817/817/821/421/423/423/423/433/833 :The C dimension sometimes changes with foot and face mounted motors .

9 - 56 frame, face with feet - C becomes - 143/5 frame, face with feet - C becomes - 184 frame, face with feet - C becomes 2107E Issue 1 Integrated variable speed W motors10 Approximate shipping specificationsNet weight (kg) Gross weight (kg)Cubage (m3) Frame sizeMounting optionsVSM 005 VSM 007 VSM 011 VSM 015 VSM 022 VSM 030 VSM 040 VSM 055 VSM 0758080909010010011213213211131720262837 56612107E Issue 1 Integrated variable speed W motorsTerminal arrangement123456789X101 terminal block for analogue/digital control signalsTerminal noFeedback signalSpeed referenceResetStartJog (fixed speed )Fault indicationExampleFunctionAnalogue input (0-20mA)Analogue (0-10V)/digital input 2 Digital input (or pulse) 3 Digital input (or precise stop) 4 Digital input (other) 524V dc supply for digital inputs (max 150 mA)10V dc supply for potentiometer (max 15 mA)OV for terminals 1-7 and 9 Analogue (0-20 mA)/digital outputTerminal arrangement1234X100 terminal block for data communicationTerminalnoFunctionP RS 485 For connection to bus or PCN RS 485 For connection to bus or PC5V dcSupply for RS 485 bus0V dcSupply for RS 485 busLED 300 LED 301 LED 302 LED 303-304 LED 300-304 RedFault tripYellowWarningGreenPower onCommunication(For Profibus versions refer to Profibus manualfrom Brook Crompton)Connection diagram - factory settingResetTo be closed short time for resetting fault tripsStartTo be closed for changing to runmodeJogWill run at fixed speed while closed (10Hz) speed ref(0-10V)

10 Determines speed while in run modeConnection diagramEarth groundEarthgroundReset/push buttonStartJogSpeed reference112107E Issue 1 Integrated variable speed W motorsApplications/benefitsPumps and compressors High starting torque PID regulator Good speed holding 4-20mA feedback 0-10V feedback IP55 - IP66 optional 3 variable torque settings 1 constant torque setting