Integration and Maintenance Manual - Rockwell …

1 P-- September1995 IntegrationandMaintenanceManual9/SeriesC NCH ardwareAllen-Bradley852062-- RM025A-- EN-- P -- November2000PN-- 1769659/SeriesHardwareTableofContentsTAB 1 UsingthisManualandSystemOverviewTAB2 SystemLayoutandDimensionsTAB39/230 CNCS ystemsTAB49/260 and9/290 CNCS ystemsTAB59/440 CNCS ystemsTAB6 EmergencyStopDesignTAB7 MakingCables andNoisePrevention TechniquesTAB8 CommunicationsTAB9 OperatorInterfaceTAB10I/OInterfaceTAB111 394 DigitalDriveSystemsTAB12 AnalogServoDriveConnectionTAB138520 DigitalDriveSystemsTAB14 SystemStartupTAB15 TroubleshootingandReplacementProceduresT AB16 ErrorandSystemMessagesTAB17 Installing9/SeriesHardwareforCEComplianc eTAB18 Manual IndexBecauseofthevariety ofusesforthisproductand becauseofthedifferencesbetweensolidstate productsandelectromechanicalproducts,tho seresponsibleforapplyingand usingthisproduct mustsatisfythemselvesastotheacceptabilit y ofeachapplicationand ,referto (SafetyGuidelinesForTheApplication,Insta llationandMaintenanceofSolidStateControl ).

2 Theillustrations,charts,andlayoutexample s variablesandrequirementsassociatedwithan y particularinstallation,Allen-BradleyComp anycannotassumeresponsibility orliabilityforactualusebased patent liabilityis assumed byAllen-BradleyCompanywithrespect to useofinformation,circuits, ofthe contentsofthismanual,inwholeorin part,withoutwrittenpermission oftheAllen-BradleyCompanyis thismanualwemakenotestoalertyouto possibleinjuryto peopleordamagetoequipmentunderspecific circumstances.!ATTENTION:Identifiesinfor mationaboutpracticesorcircumstancesthatc anleadto personal injury ordeath,propertydamage, helpsyou:- Identifya hazard-Avoidthehazard- recognizethe consequencesImportant:Identifiesinformat ionthat iscriticalforsuccessfulapplicationandund erstanding andMaintenanceManualOctober2000 SummaryofChangesThefollowingis a listofthelar significantchangeswere newversionsoftheMTBpanel ;24 VoltdirectI/OandLEDlampversion.(chapter9 A)Newcontact information(chapter14)Enhancedservotunin gscreens(chapter15A)Enhancedservo diagnosticscreens(chapter15A)NewErrorMes sagesforthe abovefeatures(chapter16)Weuserevision barstocallyourattentionto newor revision barappearsasa thick blacklineontheoutside edgeofthepageasindicated andMaintenanceManualTableof ContentsiUsing.

3 AndImportant Information1A-3.. and 9/290 ComponentEnclosure1B-7.. (ODS)1B-15.. (AMP)1B-15.. Logic(PAL)1B-16.. Lengths2A-1.. foryourSystem s Environment2A-3..Primary 9 .. LEDs3A-5..TAB1 TAB2 TAB39/SeriesIntegration andMaintenanceManualTableof .. (PS2A)3A-7.. 9/230 Analog3A-8.. AnalogServoInterface3A-9.. andSpecifications3A-12.. anIncrementalFeedbackDevice3A-21.. 9/230 DigitalCNC3A-24.. DigitalServoInterface3A-24.. andSpecifications3A-26.. 9/230 DigitalConnectorsandPinAssignments3A-27. . aTouchProbeto theProcessorModule3A-33.. andOperatorPanelPowerSupplyInputPowerSpe cifications3B-4..Primary 9/260 and9 .. and 9/2904A-6.. LEDs4A-7.. 9/260 and 9/2904A-9..Connectingthe .. 8520 DigitalServoCardWorks4B-3.. (8520-ENC3)4B-6..TAB49/SeriesIntegration andMaintenanceManualTableof .. (JP1)4B-21.. (Pots)4B-22.. aTouchProbeto theDigitalServoModule4B-25.. AnalogServoModule4B-38.. LEDI ndicators4B-38.. anIncrementalFeedbackDevice4B-45.

4 ATouchProbeto theAnalogServoModule4B-48..Connectingthe .. (8520-ENC4)4C-4.. (8520-SM4)4C-8.. theServoModule4C-9.. 8520-ENC4 ServoModuleSpecifications4C-15.. 8520-SM4 ServoModuleSpecifications4C-16.. LEDI ndicators4C-19.. anIncrementalFeedbackDevice4C-24.. aTouchProbeto theServoModule4C-27..9/SeriesIntegration andMaintenanceManualTableof .. andOperatorPanelPowerSupplyInputPowerSpe cifications4D-5..The 9/440 Resolver- .. (OptionalFeedback)5A-14.. aTouchProbeto the 9/4405A-20.. 9/440 Resolver--basedControlRemoteI/OConnectio n5A-25.. 9/440 Resolver--basedAnalogOut(TB2 andTB3)5A-26.. 24 VLogicPower5A-29.. Phase5A-32.. LEDs5A-39..The 9/440HR .. 1326 ABMotor--mountedFeedbackDevice5B-12.. QuadB OptionalFeedbackPorts5B-15.. CNCW iringBoard5B-20.. aTouchProbeto the 9/4405B-21.. 9/440HR RemoteI/OConnection5B-26.. 9/440 HRAnalogOut(TB2 andTB3)5B-27.. 24 VLogicPower5B-30.. phase5B-32..TAB59/SeriesIntegration andMaintenanceManualTableof.

5 OfPeripherals8-3.. ofPeripherals8-8.. Level1 Protocol8-9.. LevelII Protocol8-11..TAB6 TAB7 TAB89/SeriesIntegration andMaintenanceManualTableof .. EthernetCommunications8-29.. +Communications8-30.. Panels9A-26.. PanelConnectorsandPinAssignments(fiber-- optic versions) .. PanelI/OModuleFiberOpticConnection9A-35. . PanelConnectorsandPinAssignments(Direct I/Oversion) (HandPulseGenerator)9A-41.. toSend PAL(CMD=60 hex)9B-4.. theApplicationSoftware(CMD=61 hex) (CMD=62 hex)9B-7 TAB99/SeriesIntegration andMaintenanceManualTableof (CMD=63 hex)9B-8.. Indicators10A-7.. PanelI/OModule10A-8.. PanelI/OModulePinAssignments10A-8.. PanelI/OModuleSpecifications10A-12.. PanelI/OModuleFiberOpticConnection10A-15 .. PanelI/OModuleNodeAddressSetting10A-16.. PanelI/OModulefora Custom MTB Panel10A-17.. densityI/OModule10A-33.. densityI/OModuleFiberOpticConnection10A- 40.. SeriesAnalogI/O10A-42.. SeriesAnalogI/OSpecifications10A-43.. SeriesAnalogI/OFiberOpticConnection10A-4 6.

6 SeriesAnalogI/ONodeAddressSetting10A-46. . SeriesAnalogI/OBipolar/UnipolarConfigura tion10A-48.. 1746 Modules10A-50.. 1746I I/ORingAdapterNodeAddressSetting10A-50.. 1746P1 PowerSupply10A-52.. 1746I/ORingAdapterFiberOpticConnection10 A-54.. 1746 DiscreteI/O10A-56.. (1746-NIO4V)10A-61.. 1746 ICommunicationModule10A-62.. I/O(9/260 and 9/290 only)10A-63..TAB109/SeriesIntegration andMaintenanceManualTableof Contentsviii9/SeriesAdapterModulesfor177 1 and1746 .. 1771I/ORingAdapterFiberOpticConnection10 B-2.. 1771I/ORingAdapterNodeAddressSetting10B- 3.. 1746I I/ORingAdapterNodeAddressSetting10B-5.. 1746I/OFaultStatus10B-7.. 9/Series1746I/OCatalogs10B-7.. 1746I/OModules10B-8.. 1746 ICommunicationModule10B-10.. and 1746I/OadapterASRN Use10B-10.. 9/Series11-5.. andFiberOpticConnections11-8.. (TB1)11-10.. LowVoltageTestPoints(TB3)11-12.. LEDs11-13..WiringA-B .. 1AX-DServoAmplifierConnectorsandPinAssig nments13A-4.. 2AX-DServoAmplifierConnectorsandPinAssig nments13A-6.

7 3AX-DServoAmplifierConnectorsandPinAssig nments13A-9.. anA-B1389 Transformerfor8520 DigitalServoAmplifiers13A-11.. Indicators13A-14..TAB11 TAB12 TAB139/SeriesIntegration andMaintenanceManualTableof .. 8500 DigitalServoMotorOptions13A-24.. 8500 DigitalServoMotorConnectorandPinAssignme nts13A-27.. an 8500 DigitalServoMotor13A-33.. aSecondFeedbackDevice13A-37.. andServoStart-UpProcedures14A-1..Integra tinga .. anAbsoluteEncoderwithDeskew14B-10.. LoadingtheUtility15A-2.. (online)15A-4.. [SHIFT]+ { }15A-11..TAB14 TAB159/SeriesIntegration andMaintenanceManualTableof .. 1746I/ORingAdapter15A-17.. 1771I/ORingAdapter15A-19.. PanelI/ODiagnosticsScreen15A-22.. 1394 DrivesDiagnosticsScreen15A-29.. I/ODiagnostics(9/260 and 9/290 Only)15A-34.. 1394 DrivesDiagnosticsScreen15A-39.. LithiumBattery15B-8.. onthe 9/260 and 9/29015B-10.. onthe 9/260 and 9/29015B-13.. onthe 9/230 Analog15B-15.. onthe 9/230 Digital15B-17.. 9/260 and 9/29015B-22.

8 9/23015B-23.. theMonochromeCRT15B-29.. theColorCRT15B-30.. Panel15B-32.. Panel15B-33.. LightBulbs15B-34..9/SeriesIntegration andMaintenanceManualTableof 3-axisDigitalServoModule15B-38.. LogicBoard ontheDigitalServoAmplifier15B-41.. ontheDigitalServoAmplifier15B-42.. 3-axisAnalogServoModule(9/260 and 9/290 only) 4-axisServoModule(9/260 and 9/290 only)15B-45.. anAnalogServoAmplifier15B-46.. PanelI/OModule15B-47.. PanelI/OModule15B-49.. onDigitalI/OandAnalogI/O15B-52.. (ROP)InterfaceModule theRemovableOperatorPanelInterfaceAssemb ly15B-56.. KeyboardAssemblies15B-57.. 9/440 System Module orCNCA ssembly15B-58.. 9/440E-STOP StringFuse15B-60..ErrorandSystemMessages Overview16-1..Installing9 .. CECompliantSystem17-2.. aHigh-DensityI/OModuleforCECompliance17- 4.. and 9/440 CERequirements17-9.. Manual IndexTAB16 TAB17 TAB189/SeriesIntegration andMaintenanceManualTableof ContentsxiiPublication 852062-- RM025A-- EN-- PNovember2000 SupercedesPublication August1998PN176965 Copyright2000 Allen-BradleyCompany, February 1996PN-- 1604749/SeriesHardwareTAB1 UsingThis ManualandSystemOverviewMainPowerSupplyMo no/ColorOpe ratorPanel9/230 MTBP anelMTB PanelI/ O ModuleHandPulseGeneratorHighDen sityI/ O ModuleTo on/off swit hconMTB Panelac po wervideoac/dc po werdc po wer66inputs36 outpu tsRS -- 232orRS -- 422 EnclosureE -- stopstringE -- stopresetto servo ampli fiersfrom en coders+5V dc+12 V dcPowersou rceRemoteI/O1746I/O4 Becauseofthevariety ofusesforthisproductand becauseofthedifferencesbetweensolidstate productsandelectromechanicalproducts,tho seresponsibleforapplyingand usingthisproduct mustsatisfythemselvesastothe acceptability ofeachapplicationand ,referto (SafetyGuidelinesForTheApplication,Insta llationandMaintenanceofSolidStateControl ).

9 Theillustrations,charts,andlayoutexample s particularinstallation,Allen-BradleyComp anycannotassumeresponsibility orliabilityforactualusebased patent liabilityis assumed byAllen-BradleyCompanywithrespect touseofinformation,circuits, ofthe contentsofthismanual,inwholeorin part,withoutwritten permission oftheAllen-BradleyCompanyis thismanualwemakenotestoalertyouto possibleinjurytopeopleordamagetoequipmen tunderspecific circumstances.!ATTENTION:Identifiesinfor mationaboutpracticesorcircumstancesthatc anleadto personal injury ordeath,property damage, helpsyou:- Identifya hazard-Avoidthehazard- recognizethe consequencesImportant:Identifiesinformat ionthat iscriticalforsuccessfulapplicationand understanding ThisManualThismanualprovidestheinformati on necessarytointegratetheAllen-Bradley 9/Seriescontrol toa beginswithasystemoverviewfollowed bysectionscoveringmechanicalandelectrica lsystemdesigntoassist thesystem installerwithcomponent section describeshowto :Topic:Seepage:Audience1A-1 TermsandConventions1A-2 AttentionsandImportant Information1A-3 Related publications1A-3 Thismanualpresumesthat thereaderunderstandsmachinetools,basicwi ringandelectronics,andCNCcontrol makethismanualeasiertoreadand understand, aretheshortenedterms:Whenyoursee:It Means.

10 AMPA djustableMachineParametersCNCC omputerNumericalControlCPUC entralProcessingUnit(thecomputing partof the(9/260 and 9/290control)CPUB oardthe boardthatholdsthe processorof thecontrol. Itslidesintothe enclosureto connect tothemotherboard(9/260 and 9/290control)CRTC athodeRayTube(thecontrol s monitorscreen)TheControlgeneraltermthatw e useto referto the 9/230,9/260,9/290 or9 ,programmablememorythatresidesin executive program,PAL,andAMP. Itretainsinformation even duringpowerfailureHPGHandPulseGeneratorI /OInput/OutputI/OCPUOne of twoCPUsin the 9/290. Itprocessesthemachinelogicinterface of twoCPUsin the 9/290 andthe onlyCPUin the 9/230 and 9/260. ItprocessesinternalCNCfunctions,includin gsystemscansand s controlpanelMotherboardthe boardthatis installed ontothe backpanelof the enclosure onthe 9/260 and 9 LogicProcessorBoardthe boardthatis installed ontothe backpanelof the enclosure onthe 9 , onthelowerhalfof theCPUmodule. Ifyou have a 9/290,it hasShadow RAMSIMM sinstalled onthetop halfof themodule keysdirectlybelowtheOperatorPanelscreenS ystemInstallerThecompanyor contractor responsibleforinstallingthis controlonthemachineWorkstationTheIBMor compatible personalcomputerthat theODSsoftwareis installed andConventionsSection1 AUsingThisManual1A-3 Weindicatevital informationintheseways:ATTENTION:indicat escircumstancesorpracticesthatcanleadto damagetothe isespeciallyimportant isindicated bythefollowing:Important:indicatesinform ationthat isnecessaryforsuccessfulapplication ofthe documentsare s ,9/260,and 9 ,9/260,and 9 (ShippedwithT-Line-9only) section providesan overviewofthe9/230,9/260,and 9 externalappearanceofeachcomponentofthe controlareprovidedinthis oneachcomponent on:Seepage.)