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INTERCONNECT SOLUTIONS GUIDE

INTERCONNECT SOLUTIONS GUIDER ugged contact systems, flexible power interconnects and rugged signal integrity combined with ultra-rugged offerings, create the foundation of Samtec s micro rugged SOLUTIONS for high cycle, high speed and high power applications. Additional testing for severe environments ensures products are more than suitable for military, space, automotive, industrial and other extreme applications. Samtec s rugged products are offered in conjunction with full engineering support, online tools and a service attitude that is unmatched in the connector RUGGED INTERCONNECT SOLUTIONS1,000+ MATING CYCLES TIGER EYE HEAT-TREATED BECU CONTACTS MULTIPLE POINTS OF CONTACT FOR high -RELIABILITYHIGH SPEEDS TO 56 GBPS PAM4 EDGE RATE CONTACT DESIGN INCREASES WEAR LIFEEXPERTISE IN SIGNAL INTEGRITY DESIGN & ANALYSIS3 TO 60 AMPSCONFIGURABILITY OF POWER & SIGNALSPACE-SAVING FORM FACTOREXTREME high MATING CYCLES RUGGED MIL-DTL MATERIALS TESTING FOR EXTREME/HARSH APPLICATIONSRUGGED SIGNAL INTEGRITYFLEX POWERULTRA RUGGEDRUGGED CONTACT SYSTEMRUGGED CONTACT SYSTEMST iger Eye contact system for high -reliability in rugged applications 1,000+ mating cycles mm

HIGH-DENSITY • HIGH-RETENTION CONTACTS • SLIM ROW-TO-ROW DESIGNS LSS LSEM HERMAPHRODITIC RAZOR BEAM ™ INTERFACES • ™High-retention, high-speed Razor Beam contacts • 0.50 mm, 0.635 mm and 0.80 mm pitch • EMI shielding available to limit signal degradation and optimize performance Right-angle available FLOATING CONNECTORS

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Transcription of INTERCONNECT SOLUTIONS GUIDE

1 INTERCONNECT SOLUTIONS GUIDER ugged contact systems, flexible power interconnects and rugged signal integrity combined with ultra-rugged offerings, create the foundation of Samtec s micro rugged SOLUTIONS for high cycle, high speed and high power applications. Additional testing for severe environments ensures products are more than suitable for military, space, automotive, industrial and other extreme applications. Samtec s rugged products are offered in conjunction with full engineering support, online tools and a service attitude that is unmatched in the connector RUGGED INTERCONNECT SOLUTIONS1,000+ MATING CYCLES TIGER EYE HEAT-TREATED BECU CONTACTS MULTIPLE POINTS OF CONTACT FOR high -RELIABILITYHIGH SPEEDS TO 56 GBPS PAM4 EDGE RATE CONTACT DESIGN INCREASES WEAR LIFEEXPERTISE IN SIGNAL INTEGRITY DESIGN & ANALYSIS3 TO 60 AMPSCONFIGURABILITY OF POWER & SIGNALSPACE-SAVING FORM FACTOREXTREME high MATING CYCLES RUGGED MIL-DTL MATERIALS TESTING FOR EXTREME/HARSH APPLICATIONSRUGGED SIGNAL INTEGRITYFLEX POWERULTRA RUGGEDRUGGED CONTACT SYSTEMRUGGED CONTACT SYSTEMST iger Eye contact system for high -reliability in rugged applications 1.

2 000+ mating cycles mm to mm pitch Board-to-board, discrete wire and IDC cable assembliesRUGGED SIGNAL INTEGRITY SYSTEMS Edge Rate contact system for rugged signal integrity performance performance to 56 Gbps PAM4 mm, mm and mm pitch Edge card and ultra-micro connectorsFLEXIBLE POWER SYSTEMS Ultra-micro power to 18 A and incredible design flexibilityIndividually shrouded contacts Small form factor, high power systems to 60 A Board-to-board and cable assembliesULTRA RUGGED SOLUTIONS Ultra rugged power I/O systemsUltra rugged hardware and standoffs Ultra rugged testing (SET, , DQT)Rugged Features and Contact Systems ..Sealed I/O Systems ..Power Integrity & Custom SOLUTIONS ..Full System Support ..202122234 -78 - 1112 -1516 -19 INTERCONNECT SOLUTIONSHIGH-RELIABILITY MULTI-FINGER BeCu CONTACT high MATING CYCLESC omponents (ISD2/CC81) & tooling available: strain relief and variety of wiring mm PITCH TIGER EYE Tiger Eye is Samtec's most rugged contact system rated to 1,000+ mating cycles Wide range of stack heights Right-angle mating headers available Optional screw downs, weld tabs and locking clips Discrete wire assemblies available in 24-30 AWG PVC or Teflon wire.

3 Contact for custom latching and screw down optionsS2SD/T2 MRight-angle availableVariety of stack heightsSurface mount or through-holeGbps8 RUGGED TIGER EYE mount or through-hole tails SFSST/TFMS crew down and retention latching options6-12 mm stack heightsHigh-density four row mm PITCH TIGER EYE Screw down, locking clip, friction latching and weld tab ruggedizing options Shrouded, polarized and keyed Discrete wire assemblies available in single or double row, 28 and 30 AWG PVC or Teflon wire; contact for custom SOLUTIONS Cable components (ISDF/CC03) and tooling availableLocking for increased unmating force (SFML/TFML)IDC cable assemblies with rugged strain relief (FFSD/FFMD, FFTP/FMTP)5 Dupont Teflon is a registered trademark of the du Pont de Nemours and Company or its affiliates.

4 EYE CONTACT SYSTEM Multi-finger design with several points of contact for high -reliability Smooth, flat mating area increases mating cycles and lowers contact resistance Heat-treated BeCu for the best combination of mechanical and electrical properties Surface mount, micro slot tail increases solder surface area for higher joint strengthGbps8 TIGER EYE and right-angle mating mm PITCH TIGER EYE Micro pitch and slim body for space-savings 6 mm, 7 mm and 10 mm stack heights Locking clip, alignment pins and weld tab ruggedizing features Discrete wire assembly available with 32 AWG Teflon wire; contact for custom SOLUTIONS Extended Life Product testing availableRugged latching system for increased withdrawal forceSESDT/ TEM-L16 high -RELIABILITY MULTI-FINGER BeCu CONTACT high MATING (ISDE/CC396) and tooling available: for increased unmating force (SEML)TEMS/ SEMSC ompatible with mPOWER for power/signal flexibilityTEM/ SEMRUGGED TIGER EYE mmTEM/SEM shown at 40 total mm PITCH MICRO MATE SYSTEMS Crimp-style dual leaf contact system for reliable wire-to-board connection 28 and 30 AWG wire options in PVC or Teflon (ISS1, ISD1/CC09.)

5 IST1, IDT1, ISP1, IDP1/TC37) and tooling available: leaf contact system for a reliable connectionT1 PSTS1 SDS1SS/ T1MT1 SDS1 SSTP anel-to-BoardCable-to-CableCable-to-Boar dCustom SOLUTIONS available (twisted pair cable shown); contact Rugged positive latching for increased retention Socket or terminal, single or double row assemblies Vertical and right-angle mating headersSPACE-SAVING DESIGN FLEXIBILITY high -RELIABILITYRUGGED MICRO MATE FOR SI performance INCREASED CONTACT WIPE high mm PITCH slim BODY EDGE RATE Extremely slim mm body width Up to 120 positions in a 2-row design 5 mm stack height with others in development Compatible with mPOWER for flexible power/signal solutions8 ERF6 shown at 40 total mm PITCH EDGE RATE mm contact wipe for a reliable connection Rugged friction locks and weld tabs available Up to 40% PCB savings vs.

6 ERM8/ERF8 Compatible with mPOWER for flexible power/signal solutionsStack Height Flexibility(in mm)79101112 ERM5/ERF5 Right-angle available12 mm stack height7 mm stack heightERM6/ERF6 Signal/power combination with mPOWER J lead for ease of processingGbps28 RUGGED SI EDGE RATE SYSTEMS17. 4 6 m mmERM8/ERF87 mm stack heightRight-angle & edge mount mm PITCH EDGE RATE mm extended wipe Rugged metal latching for increased retention force 360 shielding option reduces EMI Compatible with mPOWER for flexible power/signal SOLUTIONS Cost-effective metal solder lock in development for a more secure connection to the boardStack Height Flexibility(in mm)7891011121314151618179 Mating Cable Assemblies(ERCD/ERDP Series)360 shieldingSignal/power combination with mPOWER 10 mm stack heightwith latching14 mm stack heightwith RATE CONTACT SYSTEM Smooth milled mating surface reduces wear and increases durability Lower insertion and withdrawal forces Robust when zippered during unmating Minimized parallel surface area reduces broadside coupling and crosstalk Designed, simulated and optimized for 50 and 100 systemsGbps28UP TO 56 Gbps PAM4 CHOICE OF PITCH EDGE R AT E mm, mm & mm PITCH SYSTEMS high -speed Edge Rate contact system Vertical, right-angle and edge mount Power/signal combo to 60 A per power bank 56 Gbps with differential pair (HSEC8-DP) Misalignment mitigation (HSEC1-DV)

7 high -DENSITY EDGE CARD Justification beam enables use of standard PCB tolerance mm ultra-fine pitch with up to 300 total I/Os PCIe capableMICRO EDGE CARDS mm, mm, mm, mm and mm pitch Optional rugged weld tabs, board locks and solder locks SOLUTIONS for mm (.062") and mm (.093") thick cardsPCIe rugged tucked beam technology (HTEC8)Compliant to Gen Z and SFF-TA-1002 specifications (HSEC6)PCI-SIG , PCI Express and the PCIe design marks are registered trademarks and/or service marks of ensures card and body are flushMEC1 MEC6 MECFGbps25 RUGGED SI EDGE CARDHIGH-DENSITY high -RETENTION CONTACTS slim ROW-TO-ROW DESIGNSLSSLSEMHERMAPHRODITIC RAZOR BEAM INTERFACES high -retention, high -speed Razor Beam contacts mm, mm and mm pitch EMI shielding available to limit signal degradation and optimize performanceRight-angle availableFLOATING CONNECTORS Provides mm contact float in the X and Y axes to compensate for misalignment 5 mm and 7 mm stack heights Micro mm pitchONE-PIECE INTERFACES Robust design and mechanical hold-downs for high -shock and vibration applications Optional rugged weld tabs and locking clips mm.

8 Mm and mm pitch designs5 - 12 mm stack height flexibilityLSHMFT5/FS5 SEIFSISIBSIR1 Profiles from mm to 10 SI MICRO SYSTEMSGbps25 LSHM shown at 40 total mm18 AmpsMAX18 A PER BLADE MICRO mm PITCH DESIGN mm PITCH mPOWER Design flexibility as a power-only system or a two-piece system for power/signal applications Use with Samtec s high -speed connector systems for a unique power/signal system (see chart) Tin or 10 " Gold plated power blades; 30 " Gold plating available to meet specific regulations12 Latch option for mating with cable assembly Standard creepage ( mm) and clearance ( mm) Cable components (IMPC/CC489) and tooling available Selectively loading contacts achieves customer specific creepage and clearance requirements; contact weld tabs5-20 mm stack heights availableUMPT shown at 4 total positionsFLEXIBLE POWER ULTRA MICRO POWERV ertical or right-angle2 10 positionsUMPT-RA/UMPSUMPC/UMPT-RA7.

9 6 0 m mmPlastic top latch or metal side latches13 SIGNAL CONNECTORMATED HEIGHT (mm)56789101112131415161820 ADM6/ADF6 XBTE/BSEXXBTH/BSH, BTS/BSSXERM5/ERF5 XXXXXERM6/ERF6 XERM8/ERF8 XXXXXXXXXXLPAM/LPAFXQMS/QFSXXXXXXQRM8/QR F8 XXXXXQTE/QSE, QTH/QSHXXXXQTS/QSSXSEAM/SEAFXXXXXXXXXXXS EAM8/SEAF8 XXS T4 /SS 4 XXST5/SS5 XTEM/SEMXXXPOSITIONS 2, 3, 4, 5, 6, 7, 8, 9, 10 Cable-to-Cable SystemOPTIONS Tef lon cable and rugged ROADMAPCURRENT SPECIFICATIONSS electively loading contacts achieves customer specific creepage and clearance requirements. Contact now offers power simulation that can calculate temperature increase in the connector area. Contact for more & CLEARANCEPOWER SIMULATIONCURRENT RATING (PER CONTACT)PINS T AN/A10 mmRatings are derated 20% with 30 C rise to the maximum allowable temperatureShown: 4 Position Cable Assemblies with high -temperature Teflon cablePOWER/SIGNAL MATED HEIGHTSSMALL FORM FACTORS 10 60 A PER PIN/BLADE INDIVIDUALLY SHROUDED CONTACTSMMSD/ IPL1 MINI MATE & POWER MATE Individually shrouded contacts for electrical and mechanical protection.

10 100" ( mm) and .165" ( mm) pitch Discrete wire assemblies with 16-30 AWG PVC or Teflon wire Selectively loading contacts achieves customer specific creepage and clearance requirements; contact or plastic rugged latching POWER AC or DC power, AC-DC combos and split power options (ET60T/ET60S) high -density, double stacked power blades (LPHT/LPHS) Selectively loading contacts achieves customer specific creepage and clearance requirements; contact or 5 signal rows in the same form factorLow mm profile designCREEPAGECLEARANCEIPT1/IPS1 MMSS(T)/MMSD(T) mmIPBT/IPBS PMSS(T)/PMSD(T)CREEPAGECLEARANCELPHT/LPH SET60 mmET60T/ET60 SLPHT/LPHSPMSDT/ IPBTIPT1/IPS1 IPBT/IPBSR ugged GUIDE postsComponents and tooling availableFLEXIBLE POWER SYSTEM A/blade to A/blade (1 blade powered) mm and mm pitch Discrete wire assemblies with 10-16 AWG wire Selectively loading contacts achieves customer specific creepage and clearance requirements; contact MPSCPESS/PETMPSS/ MPTV ertical and right-anglePower only or power/signal combinationsRugged latching Hinging for 90 mating radius, ideal for blind mating (FMPT/FMPS)Discrete wire components (IMS5,IMSC5/CC46,CC81.)


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